Industrial process field device with low power optical isolator

• US 9,175,993 B2
• Filed: 09/26/2013
• Issued: 11/03/2015
• Est. Priority Date: 09/26/2013
• Status: Active Grant

• Current Assignee: Micro Motion Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Hunter, Kirk Allan, Lucht, Jordan Dennis, Dreier, Jared James, Rovner, Bruce David, Lemke, Tim Scott
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): Woodward, Nathaniel T
• Application Number:
  US14/038,117
• Publication Number:
  US 20150082907A1
• Time in Patent Office: 768 Days
• Field of Search: 738/610.2, 7386108-86116
• US Class Current: 1/1
• CPC Class Codes: G01F 1/58 by electromagnetic flowmeters
• CPC Class Codes: G01F 1/588 combined constructions of electrodes, coils or magnetic circuits, accessories therefor
• CPC Class Codes: G01F 1/60 Circuits therefor
• CPC Class Codes: G05B 2219/15133 Opto isolation, optical separation
• CPC Class Codes: G05B 2219/25458 Opto isolation, optical separation
• CPC Class Codes: H04B 10/801 using optical interconnects, e.g. light coupled isolators, circuit board interconnections
• CPC Class Codes: H04B 10/802 for isolation, e.g. using optocouplers

Abstract

An industrial process control field device includes a process variable transducer configured to sense or control a process variable. Field device circuitry is configured to couple to the process variable transducer and communicate information related to the process variable to another location. The field device circuitry includes an optical isolator having transmit circuitry on a first side of a galvanic isolation configured to transmit an optical signal which is pulsed on and off across the isolation. Receive circuitry is located on a second side of galvanic isolation and configured to receive the optical signal with an optical sensor. The optical sensor enters an “on” state when it receives a pulse and is otherwise in an “off” state. The receive circuitry provides a secondary side output based upon the received optical signal. The receive circuitry enters in a low power state when the optical sensor is in the “off” state.

Claims

1. An industrial process control field device, comprising:

a process variable transducer configured to sense or control a process variable;

field device circuitry configured to couple to the process variable transducer and communicate on an industrial process control loop, the field device circuitry including an optical isolator comprising;

transmit circuitry on a first side of a galvanic isolation configured to transmit an optical signal across the isolation, the optical signal which is pulsed on and off; and

receive circuitry on a second side of the galvanic isolation configured to receive the optical signal and responsively provide a secondary side output based upon the optical signal, the receive circuitry including an optical sensor which enters an “

on”

state when it receives a pulse in the optical signal and is otherwise in an “

off”

state, and an amplifier coupled to the optical sensor which only amplifies the secondary side output when the optical sensor enters the “

on”

state to thereby reduce power consumption, wherein the receive circuitry includes a comparator which provides an output based upon an output from the optical sensor and the output from the optical sensor is AC coupled to the comparator to thereby reduce power consumption.

2. The industrial process control field device of claim 1 wherein the transmit circuitry is normally in a low power state and enters a high power state when transmitting a pulse, wherein the low power state uses less power than the high power state.

3. The industrial process control field device of claim 1 including a capacitor to AC couple the output from the optical sensor to the comparator.

4. The industrial process control field device of claim 1 wherein the comparator operates with hysteresis and latches an output bit.

5. The industrial process control field device of claim 1 wherein the output from the optical sensor is coupled to the comparator through a capacitor coupled to a resistor.

6. The industrial process control field device of claim 1 including a diode coupled to the amplifier prevents the amplifier from entering saturation.

7. The industrial process control field device of claim 1 including a magnetic coil configured to apply a magnetic field to a flow of process fluid and wherein the process variable transducer comprises sense electrodes which sense a resultant EMF in the flow of process fluid which is related to flow rate.

8. A method of communicating data in an industrial process control field device, comprising:

sensing or controlling a process variable with a process variable transducer;

communicating on an industrial process control loop, the communication related to the sensing or controlling;

transmitting data from a first side of galvanic isolation with an optical signal by pulsing the optical signal on and off;

receiving the optical signal with receive circuitry on a second side of galvanic isolation and responsively providing a receive circuit output based upon the optical signal by causing an optical sensor to enter an “

on”

state when it receives a pulse in the optical signal and otherwise remaining in an “

off”

state, and amplifying the optical sensor output only when the optical sensor enters the “

on”

state to thereby reduce power consumption;

comparing the output from the amplifier using a comparator; and

AC coupling the output from the optical sensor to the comparator to thereby reduce power consumption.

9. The method of claim 8 wherein transmitting data uses transmit circuitry which is normally in a low power state and enters a high power state when transmitting a pulse, wherein the low power state uses less power than the high power state.

10. The method of claim 8 including using a capacitor to AC couple the output from the optical sensor to the comparator.

11. The method of claim 8 wherein the comparator operates with hysteresis and is configured to latch an output bit.

12. The method of claim 8 including coupling the output from the optical sensor to the comparator through a capacitor coupled to a resistor.

13. The method of claim 8 including preventing the optical sensor from entering saturation.

14. The method of claim 8 including applying a magnetic field to a flow of process fluid and wherein the process variable transducer comprises electrodes which sense an EMF in the flow of process fluid related to flow rate.