Touchsurface assemblies with linkages

• US 9,177,733 B2
• Filed: 03/14/2013
• Issued: 11/03/2015
• Est. Priority Date: 08/06/2012
• Status: Active Grant

• Current Assignee: Synaptics Incorporated
• Original Assignee: Synaptics Incorporated
• Inventors: Krumpelman, Douglas M., Peterson, Cody G., Bokma, Peter
• Primary Examiner(s): Figueroa, Felix O
• Assistant Examiner(s): SAEED, AHMED M
• Application Number:
  US13/802,941
• Publication Number:
  US 20140034468A1
• Time in Patent Office: 964 Days
• Field of Search: 200/5.A, 200/344
• US Class Current: 1/1
• CPC Class Codes: H01H 11/04 of switch contacts
• CPC Class Codes: H01H 13/705 characterised by construction, mounting or arrangement of operating parts, e.g. push-buttons or keys
• CPC Class Codes: H01H 2221/026 Guiding or lubricating nylon
• CPC Class Codes: H01H 2221/04 magnetic
• CPC Class Codes: H01H 2237/00 Mechanism between key and laykey
• CPC Class Codes: H01H 2239/006 Containing a capacitive switch or usable as such
• CPC Class Codes: H01H 3/122 with enlarged actuating area, e.g. of the elongated bar-type; Stabilising means therefor
• CPC Class Codes: H03K 17/9622 using a plurality of detectors, e.g. keyboard
• CPC Class Codes: H03K 17/975 using a capacitive movable element
• CPC Class Codes: Y10T 29/49105 Switch making

Abstract

A key assembly in accordance with embodiments of the invention comprises a base, a keycap, a biasing mechanism, a first linkage, and a second linkage. The keycap is spaced from the base along a press direction and configured to move between an unpressed position and a pressed position relative to the base. The unpressed and pressed positions are separated by a first amount in the press direction and a second amount in a lateral direction orthogonal to the press direction. The first amount is at least as much as the second amount and no larger than twice the second amount. The biasing mechanism is configured to bias the keycap away from the base. The first and second linkages are rotatably coupled to the base and the keycap.

Claims

1. A key assembly comprising:

a base;

a keycap spaced from the base along a press direction, the keycap configured to move between an unpressed position and a pressed position relative to the base, wherein the unpressed and pressed positions are separated by a first amount in the press direction and a second amount in a lateral direction orthogonal to the press direction, and wherein the first amount is at least as much as the second amount and no larger than twice the second amount;

a biasing mechanism configured to bias the keycap away from the base;

a first linkage rotatably coupled to the base and rotatably coupled to the keycap; and

a second linkage rotatably coupled to the base and rotatably coupled to the keycap,

wherein, in response to press force applied to the keycap, the biasing mechanism resists keycap movement toward the pressed position, and the first and second linkages together maintain the keycap in a substantially constant orientation relative to the base while guiding the keycap toward the pressed position,

wherein, in response to a removal of the press force, the biasing mechanism biases the keycap toward the impressed position, and

wherein the biasing mechanism comprises magnetically attracted subcomponents configured to bias the keycap, the magnetically attracted subcomponents comprising at least one magnet,

wherein the first linkage comprises a shaped wire,

wherein the first linkage is rotatably coupled to the keycap at a first joint, wherein the keycap further comprises;

a lip disposed over an undercut for retaining the shaped wire to form the first joint; and

a pocket contiguous with the undercut, the pocket configured to allow the shaped wire to be deformed and slipped into the undercut to form the first joint without substantially deflecting the lip.

2. The key assembly of claim 1, wherein an angle between the first linkage and the base is no less than forty-five degrees and less than sixty-five degrees when the key cap is in the unpressed position, and no less than negative five degrees and no greater than fifteen degrees when the keycap is in the pressed position.

3. The key assembly of claim 1, wherein the first amount ranges from 0.5 mm to 1.4 mm, and wherein second amount ranges from 0.5 mm to 0.7 mm.

4. The key assembly of claim 1, further comprising a capacitive sensor electrode configured to detect a pressed state of the keycap.

5. The key assembly of claim 1, wherein the shaped wire comprises:

a first base coupling portion rotatably coupled to the base at the first joint; and

a second base coupling portion rotatably coupled to the base at second joint, wherein the shaped wire extends across most of a width of the keycap, and wherein the first and second joints are located proximate to opposite keycap edges located across the width of the keycap.

6. The key assembly of claim 1, wherein the first linkage is rotatably coupled to the base by a first living hinge, the second linkage is rotatably coupled to the base by a second living hinge, and the first linkage, the second linkage, and the base comprise different portions of a single piece part.

7. The key assembly of claim 6, wherein the keycap further comprises:

a first component configured to be seen and contacted by users; and

a second component attached to the first subcomponent, wherein the first and second linkages are rotatably coupled to the keycap by being rotatably coupled to the second subcomponent.

8. The key assembly of claim 1, wherein the at least one magnet is disposed on a lateral edge portion of at least one element selected from the group consisting of the keycap and the base.

9. A keyboard comprising:

a base;

a plurality of keycaps, each keycap of the plurality of keycaps spaced from the base and configured to move between corresponding unpressed and pressed positions relative to the base, wherein the corresponding unpressed and pressed positions are separated by a corresponding first amount in a press direction and a corresponding second amount in a lateral direction orthogonal to the press direction;

a plurality of biasing mechanisms configured to bias the plurality of keycaps away from the base;

a plurality of first linkages, each first linkage of the plurality of first linkages corresponding to a keycap of the plurality of keycaps and comprising a first base coupling portion rotatably coupled to the base at a corresponding first base revolute joint and a first keycap coupling portion rotatably coupled to the corresponding keycap at a corresponding first keycap revolute joint; and

a plurality of second linkages, each second linkage of the plurality of second linkages corresponding to a keycap of the plurality of keycaps and comprising a second base coupling portion rotatably coupled to the base at a corresponding second base revolute joint and a second keycap coupling portion rotatably coupled to the corresponding keycap at a corresponding second keycap revolute joint,

wherein each keycap of the plurality of keycaps is configured to, in response to press force applied to the keycap, move with substantially constant orientation relative to the base toward the corresponding pressed position by being guided by;

the corresponding first linkage rotating relative to the base about the corresponding first base revolute joint and rotating relative to the keycap about the corresponding first keycap revolute joint, and the corresponding second linkage rotating relative to the base about the corresponding second base revolute joint and rotating relative to the keycap about the corresponding second keycap revolute joint,

wherein the plurality of biasing mechanisms comprises magnetically attracted subcomponents configured to bias the plurality of keycaps, the magnetically attracted subcomponents comprising at least one magnet,

wherein, for a first keycap of the plurality of keycaps, the corresponding first linkage comprises a shaped wire extending across most of a width of the first keycap, the corresponding first linkage has a third base coupling portion rotatably coupled to the base at a corresponding third base revolute joint, and the corresponding first and third base revolute joints are located proximate to opposite keycap edges located across the width of the first keycap,

wherein the first keycap of the plurality of keycaps comprises;

a lip disposed over an undercut for retaining the shaped wire to form the corresponding first keycap revolute joint; and

a pocket contiguous with the undercut, the pocket configured to allow the shaped wire to be bent and slipped into the undercut to form the corresponding first keycap revolute joint without substantially deflecting the lip.

10. The keyboard of claim 9, wherein, for a first keycap of the plurality of keycaps, an angle between the corresponding first linkage and the base is no less than forty-five degrees and less than sixty-five degrees when the first keycap is in the corresponding unpressed position, and no less than negative five degrees and no greater than fifteen degrees when the first keycap is in the corresponding pressed position.

11. The keyboard of claim 9 further comprising:

a plurality of capacitive sensor electrodes configured to detect pressed states of the plurality of keycaps.

12. The keyboard of claim 9, wherein the plurality of first linkages comprises a first plurality of living hinges, wherein the plurality of second linkages comprises a second plurality of living hinges, and wherein the base, the plurality of first linkages, and the plurality of second linkages comprise different portions of a single piece part.

13. The keyboard of claim 9, wherein a first keycap of the plurality of keycaps comprises:

a first component configured to be seen and contacted by users; and

a second component attached to the first subcomponent, the second component comprising features configured to be coupled to the corresponding first and second linkages to form the corresponding first and second keycap revolute joints.

14. The keyboard of claim 9, wherein the at least one magnet is disposed on a lateral edge portion of at least one element selected from the group consisting of the plurality of keycaps and the base.

15. A method of assembling a key comprising:

forming a first revolute joint by;

deforming a first shaped wire,

locating a deformed part of the first shaped wire in a first pocket near an undercut located under a first lip, such that the first shaped wire can be positioned in the first undercut without substantially deflecting the first lip, and

positioning the first shaped wire in the undercut to form the first revolute joint;

forming a second revolute joint by;

deforming a second shaped wire,

locating a deformed part of the second shaped wire in a second pocket near a second undercut located under a second lip, such that the second shaped wire can be positioned in the second undercut without substantially deflecting the second lip, and

positioning the second shaped wire in the second undercut to form the second revolute joint; and

forming a third revolute joint by;

rotating the first shaped wire about the first revolute joint to a first snap-in orientation, and

snapping the first shaped wire into a first bearing to form the third revolute joint; and

forming a fourth revolute joint by;

rotating the second shaped wire about the second revolute joint to a second snap-in orientation, and

snapping the second shaped wire into a second bearing to form the fourth revolute joint,

wherein the forming of the first, second, third, and fourth revolute joints couples a base attached to two revolute joints of the first, second, third, and fourth revolute joints with a keycap attached to the other two revolute joints of the first, second, third, and fourth revolute joints, and

wherein the first shaped wire, second shaped wire, base, and keycap form a quadrilateral four-bar mechanism with four revolute joints.

16. The method of claim 15, further comprising:

providing a biasing mechanism comprising magnetically attracted material, the biasing mechanism configured to bias the keycap away from the base using magnetic forces.

17. The method of claim 15, further comprising:

providing a capacitive sensor electrode configured to detect a pressed state of the keycap.