Method of determining a contour of an anatomical structure and selecting an orthopaedic implant to replicate the anatomical structure

• US 9,179,983 B2
• Filed: 08/14/2008
• Issued: 11/10/2015
• Est. Priority Date: 08/14/2007
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Heavener, Jackson R., May, Justin J.
• Primary Examiner(s): Woodall, Nicholas
• Assistant Examiner(s): NELSON, CHRISTINE L
• Application Number:
  US12/191,429
• Publication Number:
  US 20090048597A1
• Time in Patent Office: 2,644 Days
• Field of Search: 606/86.R, 606/96, 606/97, 606/99, 606/102
• US Class Current: 1/1
• CPC Class Codes: A61B 2034/108 Computer aided selection or customisation of medical implants or cutting guides
• CPC Class Codes: A61B 2034/2068 using pointers, e.g. pointers having reference marks for determining coordinates of body points
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations

Abstract

A computer assisted surgery (CAS) system and method for preparing an anatomical structure to receive an orthopaedic implant. The method generally involves the steps of determining a contour of the anatomical structure by using the CAS system to acquire a plurality of points on the anatomical structure and provide a best fit approximation of the anatomical structure based on the plurality of points, selecting an implant to replicate the anatomical structure, and preparing the anatomical structure to receive the implant.

Claims

1. A method of selecting a placement of an implant for an orthopaedic surgery, the method comprising the steps of:

identifying a region of an anatomical structure for replacement by said implant;

acquiring a plurality of data points from distinct locations on at least a portion of a surface of said region of said anatomical structure by physically contacting the anatomical structure with a device;

approximating a surface contour of said region of said anatomical structure solely using said plurality of data points;

selecting said implant from a library of implants, said implant being selected based on said approximation of said surface contour of said region of said anatomical structure; and

providing a proposed placement of said implant relative to said anatomical structure, wherein the step of selecting said implant from said library of implants includes the step of comparing a contour of each of a plurality of implants to said surface contour of said anatomical structure.

2. The method of claim 1, further comprising the step of providing an indication of a fit between a contour of said implant and said surface contour of said region of said anatomical structure.

3. The method of claim 1, further comprising the step of receiving a revised placement of said implant relative to said anatomical structure.

4. The method of claim 1, wherein the step of acquiring said plurality of data points includes the steps of:

receiving an indication that said device is positioned at a first position;

determining a first coordinate of said first position; and

determining a second coordinate of a second position.

5. The method of claim 4, wherein the step of determining said second coordinate of said second position is performed in response to receiving an indication that said device is positioned at said second position.

6. The method of claim 4, wherein the step of determining said second coordinate of said second position includes the step of waiting a predetermined time interval from determining said first coordinate of said first position, said device being moved by an operator during said predetermined time interval.

7. The method of claim 1, wherein the step of acquiring said plurality of data points includes the steps of:

obtaining preoperative representations of said surface region of said anatomical structure; and

determining said plurality of data points from said preoperative representations of said surface region of said anatomical structure.

8. The method of claim 1, wherein said surface contour is determined from a fitting of said plurality of data points to a surface.

9. The method of claim 1, further comprising the step of receiving at least one constraint on said proposed placement of said implant relative to said anatomical structure.

10. The method of claim 9, wherein said at least one constraint is related to an orientation of said implant relative to said anatomical structure.

11. The method of claim 9, wherein said at least one constraint is related to a location of a top surface of said implant relative to said anatomical structure.

12. The method of claim 1, wherein the step of selecting said implant from said library of implants includes the step of receiving a selection of said implant from a user input device.

13. The method of claim 1, wherein said implant is selected based on said implant most closely matching said approximation of said contour of said anatomical structure.

14. The method of claim 1, further comprising the step of generating a resection plan for said anatomical structure based on said implant.

15. A method of selecting a placement of an implant for an orthopaedic surgery, the method comprising the steps of:

identifying a region of an anatomical structure for replacement by said implant;

physically contacting said region of said anatomic structure with a device at distinct locations on at least a portion of a surface of said region to obtain a plurality of data points;

approximating a three-dimensional exterior contour of said region of said anatomical structure based solely on said plurality of data points;

for each of a plurality of implants determining a fit between a three-dimensional exterior contour of said respective implant and said three-dimensional exterior contour of said anatomical structure; and

receiving an indication of a selected implant from said plurality of implants.

16. The method of claim 15, wherein said plurality of implants is selected from a library of implants.

17. The method of claim 16, wherein each of said plurality of implants are selected based on satisfying at least one constraint related to said anatomical structure.

18. The method of claim 16, further comprising the step of for each of said plurality of implants determining a resection plan for said anatomical structure, wherein said selected implant is selected from said plurality of implants based on said resection plan for said selected implant.

19. A method of placing an orthopaedic device, the method comprising the steps of:

identifying an external surface region of an anatomical structure for placement of said orthopaedic device;

physically contacting said external surface region at distinct locations on at least a portion of said external surface region to obtain a plurality of data points;

determining an approximate contour of said external surface region of said anatomical structure based solely on said plurality of data points; and

removing material from a portion of said orthopaedic device to generally match said approximate contour of said external surface region of said anatomical structure.

20. A method of selecting a placement of an implant for an orthopaedic surgery, the method comprising the steps of:

identifying a region of a current anatomical structure for replacement by said implant;

acquiring a plurality of data points intraoperatively from distinct locations on at least a portion of said region of said current anatomical structure by physically contacting the region with a device;

approximating a current contour of said region of said current anatomical structure based solely on said plurality of data points;

comparing said current contour of said current anatomical structure to a library of contours of anatomical structures;

selecting a first contour of a first anatomical structure from said library of contours of anatomical structures; and

selecting a first implant for implantation in said current anatomical structure.

21. The method of claim 20, wherein a placement of said first implant relative to said current anatomical structure corresponds to a placement of said first implant relative to said first anatomical structure.

22. The method of claim 21, further comprising the step of determining a resection plan for said first implant for said current anatomical structure.

23. The method of claim 20, wherein said first contour is selected based on said first contour being closest to said current contour than the remainder of said library of contours.

24. The method of claim 20, wherein said first contour is selected based on said first contour having a first constraint which matches a constraint for said current anatomical structure.

25. The method of claim 24, wherein said first contour is selected based on said first contour being closest to said current contour than the remainder of said library of contours.

26. A method of orthopaedic surgery for use with an anatomical structure, comprising the steps of:

contacting said anatomical structure intraoperatively at distinct locations on at least a portion of a surface of said anatomical structure to acquire a plurality of data points from said anatomical structure, said distinct locations being chosen by a surgeon or other user and said contact being performed by a device that physically contacts said surface of said anatomical structure;

determining an approximation of a three-dimensional exterior contour of said anatomical structure based solely on said plurality of data points;

selecting a first orthopaedic implant from a plurality of orthopaedic implants for said anatomical structure based on said determined three-dimensional exterior contour of said anatomical structure;

preparing said anatomical structure to receive said first orthopaedic implant; and

coupling said first orthopaedic implant to said anatomical structure.

27. The method of claim 26, wherein said contacting step comprises choosing said distinct locations on said surface based on a preoperative plan.

28. A method of orthopaedic surgery for use with an anatomical structure, comprising the steps of:

acquiring a plurality of data points intraoperatively from distinct locations on at least a portion of a surface of said anatomical structure by physically contacting said surface of said anatomical structure;

using only said plurality of data points to calculate a best fit approximation of a three-dimensional exterior contour of said anatomical structure;

selecting an orthopaedic implant substantially matching said three-dimensional exterior contour of said anatomical structure;

preparing said anatomical structure to receive said orthopaedic implant; and

implanting said orthopaedic implant in said anatomical structure.

29. The method of claim 28, wherein said acquiring step comprises contacting a pointer device to said anatomical structure at said distinct locations on said surface.

30. The method of claim 28, wherein said acquiring step comprises choosing said distinct locations on said surface based on a preoperative plan.