Bone anchor insertion device

• US 9,186,133 B2
• Filed: 10/14/2010
• Issued: 11/17/2015
• Est. Priority Date: 12/06/2001
• Status: Expired due to Fees

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Gregoire, David, White, George, Tran, Minh, Foerster, Seth
• Primary Examiner(s): YABUT, DIANE D
• Application Number:
  US12/904,534
• Publication Number:
  US 20110028997A1
• Time in Patent Office: 1,860 Days
• Field of Search: 606/72, 606/73, 606/96, 606/104, 606/148, 606/232, 606/144, 606/14
• US Class Current: 1/1
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors
• CPC Class Codes: A61B 2017/0435 the barbs being separate elements mechanically linked to the anchor, e.g. by pivots
• CPC Class Codes: A61B 2017/045 snug fit within the anchor
• CPC Class Codes: A61B 2017/0496 for tensioning sutures

Abstract

A bone anchor insertion device is disclosed for attaching a suture that is fixed to portion of soft tissue to a portion of bone. The device has a handle, a nosepiece connected to a distal end of the handle, a bone anchor connected to the nosepiece, and an actuator disposed on the handle for deploying the bone anchor. A suture ratchet or tensioning mechanism is disposed in the handle for tensioning suture which is associated with the bone anchor. This mechanism permits precise tensioning, while also permitting one-handed operation, thereby allowing the practitioner to use his or her other hand for other activities, such as camera operation or the like.

Claims

1. A method for making an orthopedic repair, by re-attaching a portion of soft tissue to a portion of adjacent bone, using a bone anchor insertion device comprising a handle and a nosepiece attached to a distal end of said handle, said method comprising:

passing a length of suture through said portion of soft tissue so that a loop of suture is embedded therein;

threading free ends of the length of suture through a first snare, the first snare extending from the nosepiece;

wherein the first snare is coupled to a second snare that extends through the nosepiece, a bone anchor and the handle, the second snare further engaged with a suture tensioning mechanism in the handle;

pulling the second snare through the device to thereby cause the free ends of the length of suture to be threaded through the nosepiece, the bone anchor and the handle; and

securing the free ends of the length of suture to the suture tensioning mechanism in the handle;

locating said bone anchor so that it lies beneath a cortical bone surface of said portion of adjacent bone;

deploying said bone anchor so that it remains in place beneath said cortical bone surface;

actuating said suture tensioning mechanism to tension said length of suture, thereby approximating said soft tissue portion to said adjacent bone portion and said bone anchor as desired.

2. The method of claim 1 wherein the suture tensioning mechanism comprises a suture knob and a suture ratchet wheel, wherein the suture ratchet wheel comprises a suture fixation slit, and wherein securing the free ends of said length of suture further comprises securing said free ends of said length of suture to said suture fixation slit.

3. The method of claim 2 wherein actuating said suture tensioning mechanism comprises rotating said suture knob to thereby rotate said suture ratchet wheel.

4. The method of claim 2 wherein the suture tensioning mechanism further comprises a release such that the tension on the length of suture may be made loose, reversed, or set free.

5. The method of claim 1 further comprising breaking a tab disposed at a distal end of a pull tube, the tab connecting the pull tube and the bone anchor, whereby the pull tube may be moved proximally from the cortical bone surface.

6. The method of claim 5, wherein the bone anchor insertion device further comprises an actuator on the handle for moving the pull tube proximally or distally a desired distance, the bone anchor deployment step further comprising actuating the handle actuator to move the pull tube relative to a mandrel until a laterally deployable portion of the bone anchor abuts a mandrel surface on the nosepiece and is thereby forced to laterally deploy.

7. The method of claim 6, wherein the bone anchor further comprises a suture plug for immobilizing the length of suture within the bone anchor, the suture plug attached to an actuation member extending from the pull tube, the method further comprising:

continuing to actuate the handle actuator to thereby move the actuation member proximally, thereby moving the suture plug proximally to immobilize the length of suture within the bone anchor.

8. The method of claim 7, wherein immobilizing the length of suture within the bone anchor comprises compressing the length of suture between the suture plug and a body of the bone anchor.

9. The method of claim 7, further comprising:

separating the bone anchor insertion device from the bone anchor and the suture plug;

withdrawing the bone anchor insertion device from the repair site; and

trimming off the length of suture to complete the repair.

10. The method of claim 1, wherein the steps of threading free ends of the length of suture through the bone anchor and pulling the snare further comprises wrapping the length of suture about a pin member disposed at a distal end of the bone anchor.

11. The method of claim 1, wherein the first snare extends from a lateral aperture in the nosepiece disposed proximally relative to a nosepiece distal end.

12. A method for making an orthopedic repair, by re-attaching a portion of soft tissue to a portion of adjacent bone, using a bone anchor insertion device comprising a handle and a nosepiece attached to a distal end of said handle, said method comprising:

passing a length of suture through said portion of soft tissue so that a loop of suture is embedded therein;

threading free ends of the length of suture through a first snare, the first snare extending from the nosepiece;

wherein the first snare is coupled to a second snare that extends through the nosepiece, a bone anchor and the handle, the second snare further engaged with a suture tensioning mechanism in the handle;

pulling the second snare through the device to thereby cause the free ends of the length of suture to be passed through the nosepiece, the bone anchor and the handle; and

securing the free ends of the length of suture to the suture tensioning mechanism in the handle, wherein the suture tensioning mechanism comprises a suture knob and a suture ratchet wheel, wherein the suture ratchet wheel comprises a suture fixation slit, and wherein securing the free ends of said length of suture further comprises securing said free ends of said length of suture to said suture fixation slit;

locating said bone anchor so that it lies beneath a cortical bone surface of said portion of adjacent bone;

deploying said bone anchor so that it remains in place beneath said cortical bone surface;

actuating said suture tensioning mechanism to tension said length of suture, thereby approximating said soft tissue portion to said adjacent bone portion and said bone anchor as desired, wherein actuating said suture tensioning mechanism comprises rotating said suture knob to thereby rotate said suture ratchet wheel.

13. The method of claim 12, wherein the step of threading free ends of the length of suture through the bone anchor further comprises wrapping the length of suture about a pin member disposed at a distal end of the bone anchor.

14. The method of claim 12 further comprising breaking a tab disposed at a distal end of a pull tube associated with the bone anchor, the tab connecting the pull tube and the bone anchor, whereby the pull tube may be moved proximally from the cortical bone surface.

15. The method of claim 14, wherein the bone anchor insertion device further comprises an actuator on the handle for moving the pull tube proximally or distally a desired distance, the bone anchor deployment step further comprising actuating the handle actuator to move the pull tube relative to a mandrel until a laterally deployable portion of the bone anchor abuts a mandrel surface on the nosepiece and is thereby forced to laterally deploy.

16. The method of claim 15, wherein the bone anchor further comprises a suture plug for immobilizing the length of suture within the bone anchor, the suture plug attached to an actuation member extending from the pull tube, the method further comprising:

continuing to actuate the handle actuator to thereby move the actuation member proximally, thereby moving the suture plug proximally to immobilize the length of suture within the bone anchor.

17. The method of claim 16, wherein immobilizing the length of suture within the bone anchor comprises compressing the length of suture between the suture plug and a body of the bone anchor.

18. The method of claim 17, further comprising:

separating the bone anchor insertion device from the bone anchor and the suture plug;

withdrawing the bone anchor insertion device from the repair site; and

trimming off the length of suture to complete the repair.

19. The method of claim 12, wherein the suture tensioning mechanism further comprises a release such that the tension on the length of suture may be made loose, reversed, or set free.

20. The method of claim 12, wherein the step of actuating comprises incrementally tensioning the length of suture to approximate the tissue to bone.

21. The method of claim 12, wherein the step of actuating is performed single-handedly.

22. The method of claim 12, wherein the bone anchor is disposed on a distal end of the nosepiece.

23. The method of claim 22, wherein the first snare extends from an aperture spaced proximally relative to the distal end of the nosepiece.