Hydraulic device for the injection of bone cement in percutaneous vertebroplasty

• US 9,186,194 B2
• Filed: 02/05/2015
• Issued: 11/17/2015
• Est. Priority Date: 03/14/2003
• Status: Expired due to Term

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Ferreyro, Roque Humberto Irigoyen, Miranda, Mario Marquez
• Primary Examiner(s): BOLES, SAMEH RAAFAT
• Application Number:
  US14/614,818
• Publication Number:
  US 20150148777A1
• Time in Patent Office: 285 Days
• Field of Search: 606 92- 94
• US Class Current: 1/1
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/8819 characterised by the introducer proximal part, e.g. cannula handle, or by parts which are inserted inside each other, e.g. stylet and cannula A61B17/8825 takes precedence
• CPC Class Codes: A61B 17/8822 characterised by means facilitating expulsion of fluid from the introducer, e.g. a screw pump plunger, hydraulic force transmissions, application of vibrations or a vacuum
• CPC Class Codes: A61F 2002/4635 using minimally invasive surgery
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/31586 performed by rotationally moving or pivoted actuator, e.g. an injection lever or handle

Abstract

The present invention relates to the medical field, in particular relates to the practice of percutaneous vertebroplasty where a pair of syringes in the distal extreme of a lengthened hydraulic device, are united by a camera of intermediate connection of larger diameter (pressure exerting body) or modified inverted syringe tube with a bolster, a hydraulic connecting tube of flexible material that transmits the pressure of the smaller diameter manual or impulsion syringe in the proximal extreme of the device toward the intermediate cylindrical larger diameter camera (pressure exerting body), this camera is in an inverted position with regard to the first syringe (fluid control), this intermediate camera has a moving piston longitudinal to the axis of the cylinder that is controlled with the first syringe (manual) and in cooperation with the atmospheric pressure. The injecting syringe loaded with bone cement is coupled with the bolster of the body of pressure, and to the needle that drives the cement toward the interior of the bone. The intermediate camera (pressure exerting body) together with the hydraulic tube and the manual syringe form a hydraulic press system (F/A=f/a) that allows to increase in a potential way the pressure exerted in the first syringe and to make the injection of polymethylmethacrylate (PMMA) at an approximate distance of 1.0 m to 1.5 m.

Claims

1. A method of injecting a viscous material into a patient, the method comprising:

providing a delivery device having;

an injector body having a reservoir, a cement drive element, and an exit port in communication with the reservoir, the reservoir containing a viscous bone cement prior to the bone cement having set;

a hydraulic tube connected to the injector body; and

a hydraulic actuator connected to the hydraulic tube and having a vessel containing an incompressible fluid, the hydraulic actuator having a hydraulic fluid drive element, activation of the hydraulic actuator moving the hydraulic fluid drive element and pressurizing the incompressible fluid to apply a force to the cement drive element of the injector body that forces the viscous bone cement through the exit port;

wherein the injector body, hydraulic tube, and hydraulic actuator are configured as a hydraulic press such that a force applied to the hydraulic actuator results in an increased force applied to the viscous bone cement; and

applying a force to the hydraulic actuator that causes the hydraulic fluid drive element extending into the vessel of the hydraulic actuator to move from a first, retracted position to a second, advanced position to drive the flow of viscous bone cement out from the reservoir and into the patient, a distance traveled by the hydraulic fluid drive element being greater than a distance traveled by the cement drive element.

2. The method of claim 1, wherein the hydraulic actuator comprises a linear actuator.

3. The method of claim 1, wherein the hydraulic actuator comprises a syringe.

4. The method of claim 1, wherein a distance traveled by the hydraulic fluid drive element between the first, retracted position and the second, advanced position is greater than a length of the injector body, the length being measured in the direction of the force applied to the hydraulic actuator.

5. The method of claim 1, wherein the hydraulic tube has a length selected so that the hydraulic actuator is positioned about 1 to 1.5 meters away from the injector body.

6. The method of claim 1, wherein the hydraulic tube is substantially flexible.

7. The method of claim 1, wherein, prior to a start of injection of the viscous bone cement into the patient, the reservoir holds about 3 to 5 ml of cement therein.

8. The method of claim 1, wherein the injection site is located within a vertebra.

9. The method of claim 1, further comprising applying a fluoroscopic field to at least a portion of the patient and positioning the hydraulic actuator outside of the fluoroscopic field prior to driving the bone cement.

10. The method of claim 1, wherein the second end of the cement drive element comprises a piston that directly contacts the viscous bone cement in the reservoir.

11. The method of claim 1, further comprising positioning a first end of an injection needle within a vertebra and directly coupling a second end of the injection needle to the exit port of the injector body so that when the force is applied to the hydraulic actuator, the viscous bone cement flows out of the exit port, through the injection needle, and into the patient'"'"'s vertebra.

12. The method of claim 11, further comprising, after applying the force to the hydraulic actuator to inject the viscous bone cement into the patient, detaching the injection needle from the injector body and loading the reservoir with a second quantity of bone cement without removing the injection needle from the patient.

13. The method of claim 1, wherein the viscous bone cement comprises polymethyl methacrylate (PMMA) bone cement.

14. A method of injecting a viscous material into a patient, the method comprising:

providing a delivery device having;

an injector body having a reservoir, a cement drive element having a first end and a second end, and an exit port in communication with the reservoir, the reservoir containing a viscous bone cement prior to the bone cement having set;

a hydraulic tube connected to the injector body; and

a hydraulic actuator connected to the hydraulic tube and having a vessel containing an incompressible fluid, the hydraulic actuator configured to pressurize the incompressible fluid by moving a hydraulic fluid drive element to apply a force through the hydraulic tube to the injector body that forces the viscous bone cement through the exit port; and

applying a force to the hydraulic actuator to drive a flow of viscous bone cement from the reservoir and into the patient;

wherein the first end of the cement drive element is disposed in a portion of the injector body that receives the incompressible fluid and the second end of the cement drive element is in communication with the reservoir, the portion of the injector body having a diameter that is greater than a diameter of the reservoir.

15. The method of claim 14, wherein the hydraulic actuator comprises a linear actuator.

16. The method of claim 14, wherein the hydraulic actuator comprises a syringe.

17. The method of claim 14, further comprising applying a fluoroscopic field to at least a portion of the patient and positioning the hydraulic actuator outside of the fluoroscopic field prior to driving the bone cement into the patient.

18. The method of claim 14, wherein the second end of the cement drive element comprises a piston that directly contacts the viscous bone cement in the reservoir.

19. The method of claim 14, wherein the injection site is located within a vertebra.

20. A method of injecting a viscous material into a patient, the method comprising:

providing a delivery device having;

an injector body having a reservoir and an exit port in communication with the reservoir, the reservoir containing a viscous bone cement prior to the bone cement having set;

a hydraulic tube connected to the injector body;

a hydraulic actuator connected to the hydraulic tube and having a vessel, the vessel containing an incompressible fluid, the hydraulic actuator configured to pressurize the incompressible fluid to apply a force through the hydraulic tube to the injector body to force the viscous bone cement through the exit port;

wherein the injector body, hydraulic tube, and hydraulic actuator are configured as a hydraulic press such that a force applied to the hydraulic actuator results in an increased force applied to the viscous bone cement; and

applying a force to the hydraulic actuator to drive a flow of viscous bone cement from the reservoir and into the patient at a force that is increased with respect to the force applied to the hydraulic actuator.