Laboratory sample distribution system and corresponding method of operation

• US 9,187,268 B2
• Filed: 04/28/2014
• Issued: 11/17/2015
• Est. Priority Date: 11/04/2011
• Status: Active Grant

• Current Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Original Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Inventors: Denninger, Oliver, Heise, Michael, Schneider, Hans
• Primary Examiner(s): Deuble, Mark A
• Application Number:
  US14/263,034
• Publication Number:
  US 20140231217A1
• Time in Patent Office: 568 Days
• Field of Search: 198/619, 198/465.1, 198/358, 422/63, 422/65
• US Class Current: 1/1
• CPC Class Codes: B65G 2201/0261 Puck as article support
• CPC Class Codes: B65G 43/00 Control devices, e.g. for safety, warning or fault-correcting
• CPC Class Codes: B65G 43/08 Control devices operated by article or material being fed, conveyed or discharged and controlling the discharging devices B65G47/42
• CPC Class Codes: B65G 54/02 electrostatic, electric, or magnetic
• CPC Class Codes: G01N 1/00 Sampling; Preparing specimens for investigation
• CPC Class Codes: G01N 2035/0475 electric, e.g. stepper motor, solenoid
• CPC Class Codes: G01N 2035/0477 Magnetic
• CPC Class Codes: G01N 35/00584 Control arrangements for automatic analysers
• CPC Class Codes: G01N 35/04 Details of the conveyor system G01N35/021 - G01N35/028 take precedence

Abstract

A laboratory sample distribution system is presented. The system comprises a plurality of container carriers. The container carriers each comprise at least one magnetically active device such as, for example, at least one permanent magnet, and carry a sample container containing a sample. The system also comprises a transport device. The transport device comprises a transport plane to carry the plurality of container carriers and a plurality of electro-magnetic actuators stationary arranged below the transport plane. The electro-magnetic actuators move a container carrier placed on top of the transport plane by applying a magnetic force to the container carrier. The transport device also comprises a control device to control the movement of the container carriers on top of the transport plane by driving the electro-magnetic actuators. The control device controls the movement such that more than two container carriers are movable simultaneously and independently from one another.

Claims

1. A laboratory sample distribution system, the laboratory sample distribution system comprising:

a plurality of container carriers, wherein each container carrier comprises at least one magnetically active device and carries a sample container containing a sample; and

a transport device comprising

a transport plane to carry the plurality of container carriers,

a plurality of electro-magnetic actuators stationary arranged below the transport plane, wherein the electro-magnetic actuators move a container carrier placed on top of the transport plane by applying a magnetic force to the container carrier, and

a control device to control the movement of the container carriers on top of the transport plane by driving the electro-magnetic actuators, wherein the control device controls the movement such that two or more container carriers are movable simultaneously and independently from one another and that at least one transport section is logically defined on the transport plane and wherein container carriers are moved within the transport section in a given transport direction (r).

2. The laboratory sample distribution system according to claim 1, wherein the at least one magnetically active device is a permanent magnet.

3. The laboratory sample distribution system according to claim 1, wherein the control device controls the movement such that collisions between container carriers are avoided.

4. The laboratory sample distribution system according to claim 3, wherein the control device avoids collisions by checking if a next position on a route of a container carrier is blocked by another container carrier and if the next position is blocked, parking the container carrier on an actual position until the next position is free of container carriers.

5. The laboratory sample distribution system according to claim 1, wherein the control device controls the movement such that a route defined by a start location and a destination location is optimized by a given criteria.

6. The laboratory sample distribution system according to claim 5, wherein the given criteria is at least one of the group of:

shortest distance between the start location and the destination location,

transport time between the start location and the destination location,

number of intersections with other routes,

priority assigned to a container carrier, and

defective electro-magnetic actuators.

7. The laboratory sample distribution system according to claim 1, further comprising,

a container carrier sensing device to sense the presence and/or position of container carriers located on the transport plane, wherein the control device compares a scheduled position of a container carrier which has been scheduled by the control device and a sensed position of a container carrier and to generate an error message if the scheduled position and the sensed position do not match.

8. The laboratory sample distribution system according to claim 1, wherein the transport plane further comprises at least one transfer area located adjacent to a laboratory station and/or an automatic transfer device and stores a plurality of container carriers for sequentially processing by the laboratory station or the automatic transfer device.

9. The laboratory sample distribution system according to claim 8, wherein the transfer area comprises a handover position and wherein container carriers exclusively enter the transfer area by passing the handover position.

10. The laboratory sample distribution system according to claim 1, further comprising,

a visualizing device to visualize:

the presence and position of container carriers located on the transport plane, and/or

the presence and position of sample containers located on the transport plane, including information regarding corresponding samples, and/or

error conditions of the sample distribution system.

11. The laboratory sample distribution system according to claim 1, wherein the transport plane comprises at least one insertion area for manually and/or automatically inserting container carriers on the transport plane.

12. The laboratory sample distribution system according to claim 11, wherein the at least one insertion area comprises at least one priority insertion area for manually and/or automatically inserting container carriers carrying sample containers containing priority samples on the transport plane.

13. The laboratory sample distribution system according to claim 11, wherein a sensor device senses a container carrier inserted on the at least one insertion area.

14. The laboratory sample distribution system according to claim 11, wherein a bar code reader and/or a RFID reader reads a barcode and/or RFID tag information identifying a sample container comprised in a container carrier inserted on the at least one insertion area.

15. The laboratory sample distribution system according to claim 1, wherein the transport plane comprises at least one removal area for manually and/or automatically removing container carriers and/or sample containers from the transport plane.

16. A method of operating a laboratory sample distribution system according to claim 1, the method comprising:

controlling the movement of the container carriers on top of the transport plane by driving the electro-magnetic actuators such that more than two container carriers are movable simultaneously and independently from one another.