Hybrid construction machine and method for controlling the same

• US 9,187,294 B2
• Filed: 10/12/2012
• Issued: 11/17/2015
• Est. Priority Date: 10/14/2011
• Status: Active Grant

• Current Assignee: Hitachi Construction Machinery Company Limited (Hitachi, Ltd.)
• Original Assignee: Hitachi Construction Machinery Company Limited (Hitachi, Ltd.)
• Inventors: Sakamoto, Hiroshi, Hoshino, Masatoshi, Ishihara, Shinji
• Primary Examiner(s): Edwards, Jerrah
• Application Number:
  US14/351,406
• Publication Number:
  US 20140277970A1
• Time in Patent Office: 1,131 Days
• US Class Current: 1/1
• CPC Class Codes: B60K 6/46 Series type
• CPC Class Codes: B60K 6/485 Motor-assist type
• CPC Class Codes: B66C 13/18 Control systems or devices exclusively for rope, cable, or chain winding mechanisms B66D1/40
• CPC Class Codes: B66C 23/84 Slewing gear anti-friction bearings F16C
• CPC Class Codes: E02F 9/123 Drives or control devices specially adapted therefor E02F9/125 and E02F9/128 take precedence
• CPC Class Codes: E02F 9/20 Drives; Control devices gearings in general F16H; controlling in general G05; electric multi-motor drives H02K, H02P
• CPC Class Codes: E02F 9/2075 of the hybrid type for vehicles in general B60W20/00
• CPC Class Codes: E02F 9/2091 Control of energy storage means for electrical energy, e.g. battery or capacitors energy recovery arrangements in hydraulic or pneumatic drives E02F9/2217
• CPC Class Codes: E02F 9/2095 Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans control of hydraulic driven equipment E02F9/22
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

Provided is a hybrid construction machine together with a method for controlling that construction machine in a manner ensuring the operability of its combined operations regardless of fluctuations in the load on its work machine.

The hybrid construction machine has: a swing structure; a work machine attached to the swing structure; an engine mounted on the swing structure; a first electric motor driven by the engine, the motor being capable of generating power; a hydraulic pump driven by the engine and the first electric motor; a second electric motor for driving the swing structure; and a plurality of electric storage devices, wherein the hybrid construction machine further includes a first control unit which, in a combined operation involving the work machine and the swing structure, drives and controls the second electric motor by use of the electric power supplied from at least one electric storage device selected from the storage devices and from another electric storage device offering a higher output level and a lower stored energy level per unit weight than the selected at least one electric storage device, and drives and controls the hydraulic pump by use of the engine.

Claims

1. A hybrid construction machine comprising:

a swing structure;

a work machine attached to the swing structure;

an engine mounted on the swing structure;

a first electric motor driven by the engine, the motor being capable of generating power;

a hydraulic pump driven by the engine and the first electric motor;

a hydraulic actuator which drives and operates the work machine by use of power generated through the hydraulic pump;

a second electric motor for driving the swing structure; and

a plurality of electric storage devices for supplying electric power to drive the first electric motor and the second electric motor and for being charged with electric power generated through the first electric motor and the second electric motor, wherein

the hybrid construction machine further includes;

a first control unit which, in a combined operation involving the work machine and the swing structure, drives and controls the second electric motor by use of the electric power supplied from at least the first electric storage device selected from the storage devices and from a second electric storage device selected from the storage devices offering a higher electric power level and a lower stored energy level per unit weight than the first electric storage device, and drives and controls the hydraulic pump by use of the engine.

2. The hybrid construction machine according to claim 1, further comprising:

a second control unit which drives and controls the second electric motor by use of the electric power generated through the first electric motor driven by the engine for power generation and the electric power coming from the electric storage device offering the higher electric power level and the lower stored energy level per unit weight than the selected at least one electric storage device, and

a control switching unit which switches between the first control unit and the second control unit in accordance with a state of charge of the electric storage device selected at the first control unit.

3. The hybrid construction machine according to claim 2, further comprising:

an engine revolution speed control unit which controls the engine revolution speed of the engine at a first revolution speed when the first control unit is selected, and at a second revolution speed higher than the first revolution speed when the second control unit is selected.

4. A method for controlling a hybrid construction machine having:

a swing structure;

a work machine attached to the swing structure;

an operating device for operating the swing structure and the work machine;

an engine mounted on the swing structure;

a first electric motor driven by the engine, the motor being capable of generating power;

a hydraulic pump driven by the engine and by the first electric motor;

a hydraulic actuator which drives and operates the work machine by use of power generated through the hydraulic pump;

a second electric motor for driving the swing structure; and

a plurality of electric storage devices for supplying electric power to drive the first electric motor and the second electric motor and for being charged with electric power generated through the first electric motor and the second electric motor, the method including a first control mode for executing;

a first step of determining whether a combined operation involving the work machine and the swing structure in accordance with an operating status of the operating device is present or absent;

a second step which, if the first step determines that the combined operation involving the work machine and the swing structure is present, drives the second electric motor by use of the electric power supplied from at least the first electric storage device selected from the plurality of storage devices and from the second electric storage device selected from the plurality of storage devices offering a higher electric power level and a lower stored energy level per unit weight than the first electric storage device, and

a third step of driving and controlling the hydraulic pump by use of the engine.

5. The method for controlling the hybrid construction machine according to claim 4, further comprising:

a second control mode in which the second electric motor is driven and controlled with the electric power generated through the first electric motor driven by the engine for power generation and supplied from the electric storage device offering the higher electric power level and the lower stored energy level per unit weight than that of at least one electric storage device selected in the first control mode, wherein

the first and the second control modes are switched back and forth in accordance with state of charge of the electric storage device selected in the first control mode.

6. The method for controlling the hybrid construction machine according to claim 5, wherein the engine revolution speed is controlled at a first revolution speed when the first control mode is selected, and at a second revolution speed higher than the first revolution speed when the second control mode is selected.