System and method for controlling a fan unit

• US 9,188,352 B2
• Filed: 08/12/2010
• Issued: 11/17/2015
• Est. Priority Date: 08/12/2009
• Status: Active Grant

• Current Assignee: James Wiese
• Original Assignee: James Wiese
• Inventors: Wiese, James
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): Laughlin, Nathan L
• Application Number:
  US12/995,581
• Publication Number:
  US 20110155365A1
• Time in Patent Office: 1,923 Days
• Field of Search: 700286-278, 700299-300
• US Class Current: 1/1
• CPC Class Codes: F24F 11/0001 for ventilation F24F11/30 takes precedence
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/523 for displaying temperature data
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F24F 2110/22 of the outside air
• CPC Class Codes: F24F 7/013 using wall or window fans, displacing air through the wall or window

Abstract

A system and method for controlling a fan unit are described and shown. The system may comprise an electronic controller, an indoor sensor responsive to at least one characteristic of interior air, and an outdoor sensor responsive to at least one characteristic of exterior air. The electronic controller may cause at least one fan of a window fan to be activated when interior air meets certain criteria relative to a set point and exterior air meets certain criteria relative to interior air. The method may comprise the steps of measuring at least one characteristic of exterior air, at least one characteristic of interior air, and activating an intake fan when the interior air meets certain criteria relative to a set point and the exterior air meets certain criteria relative to the interior air. The fan unit may optionally include a selectively activated compressor and selectively provide air conditioning.

Claims

1. A control system for a fan unit, the fan unit having a fan for selectively drawing air from an exterior area having exterior air into an interior area having interior air, comprising:

an electronic controller in electrical communication with said fan;

a control panel having a user selectable set point input, said set point input in electrical communication with said electronic controller and providing a user selected set point to said electronic controller;

an indoor sensor located so as to be responsive to at least two characteristics of said interior air, said indoor sensor in electrical communication with said electronic controller and communicating indoor air data indicative of said at least two characteristics of said interior air to said electronic controller;

an outdoor sensor located so as to be responsive to at least two characteristics of said exterior air, said outdoor sensor in electrical communication with said electronic controller and communicating exterior air data indicative of said at least two characteristics of said exterior air to said electronic controller;

wherein said fan unit is operable in an automatic mode, wherein in said automatic mode said electronic controller causes said fan to be activated and exterior air to be communicated from said exterior area into said interior area when;

said interior air data indicates a dry bulb temperature of said interior air is greater than said set point,

said exterior air data indicates a dry bulb temperature of said exterior air is less than said dry bulb temperature of said interior air, and

said exterior air data indicates a dew point of said exterior air is less than a dew point of said interior air as indicated by said interior air data; and

wherein in said automatic mode said electronic controller prevents said fan from being activated and exterior air from being communicated from said exterior area into said interior area without concurrent activation of a compressor when any of the following conditions is met;

said interior air data does not indicate said dry bulb temperature of said interior air is greater than said set point,

said exterior air data does not indicate said dry bulb temperature of said exterior air is less than said dry bulb temperature of said interior air, or

said exterior air data does not indicate said dew point of said exterior air is less than said dew point of said interior air as indicated by said interior air data.

2. The control system for a fan unit of claim 1, further comprising a second fan, wherein said second fan is an exhaust fan that selectively expels said interior air into said exterior area.

3. The control system for a fan unit of claim 2, wherein said fan may be driven at a plurality of speeds, and wherein said second fan may be driven at a plurality of speeds.

4. The control system for a fan unit of claim 3, wherein the speed of said fan corresponds to a differential between said set point and said indoor dry bulb temperature and wherein the speed of said second fan corresponds to a differential between said set point and said indoor dry bulb temperature.

5. The control system for a fan unit of claim 4, wherein said second fan is disposed vertically above said fan when said fan unit is installed.

6. The control system for a fan unit of claim 1, further including a selectively activated compressor in communication with said electronic controller, said compressor helping selectively cool interior air circulated by said fan unit back into said interior area;

wherein said electronic controller causes said compressor to be inactive when;

said interior air data indicates a dry bulb temperature of said interior air is above said set point,

said exterior air data indicates a dry bulb temperature of said exterior air is less than said dry bulb temperature of said interior air, and

said exterior air data indicates a dew point of said exterior air is less than a dew point of said interior air as indicated by said interior air data.

7. The control system for a fan unit of claim 6, wherein said electronic controller causes said compressor to be active when:

at least one of the following two conditions is met;

said exterior air data indicates a dry bulb temperature of said exterior air is greater than said dry bulb temperature of said interior air; and

said exterior air data indicates a dew point of said exterior air is greater than a dew point of said interior air as indicated by said interior air data.

8. The control system for a fan unit of claim 7, wherein said electronic controller closes at least one barrier when said compressor is activated, thereby substantially isolating said fan from said exterior air, and wherein when said barrier is closed and said compressor is activated said fan circulates said interior air over an evaporator coil and back into said interior area.

9. The control system for a fan unit of claim 8, further comprising a second fan, wherein when said at least one barrier is closed and said compressor is activated said second fan selectively circulates said exterior air over a condensing coil and into said exterior area.

10. The control system for a fan unit of claim 9, wherein said second fan selectively expels said interior air into said exterior area when:

said interior air data indicates a dry bulb temperature of said interior air is greater than said set point,

said exterior air data indicates a dry bulb temperature of said exterior air is less than said dry bulb temperature of said interior air, and

said exterior air data indicates a dew point of said exterior air is less than a dew point of said interior air as indicated by said interior air data.

11. The control system for a fan unit of claim 6, wherein said electronic controller causes said compressor to be active when:

said interior air data indicates a dry bulb temperature of said interior air is above an air-conditioning set point, said air-conditioning set point being greater than said set point,

and at least one of the following two conditions is met;

said exterior air data indicates a dry bulb temperature of said exterior air is greater than said dry bulb temperature of said interior air; and

said exterior air data indicates a dew point of said exterior air is greater than a dew point of said interior air as indicated by said interior air data.

12. A method of controlling a fan unit, the fan unit having an intake fan that selectively draws exterior air through said fan unit into a building interior and at least one barrier that selectively inhibits airflow through said fan unit, the method comprising the steps of:

allowing a user to select a set point indicative of a minimum desired temperature of interior air;

measuring at least two characteristics of said exterior air;

measuring at least two characteristics of said interior air;

activating said intake fan and opening said at least one barrier to allow exterior air through said fan unit and into said interior area when;

at least one of said characteristics of said interior air indicates a dry bulb temperature of said interior air is above said set point,

at least one of said characteristics of said exterior air indicates a dry bulb temperature of said exterior air is less than said dry bulb temperature of said interior air, and

at least one of said characteristics of said exterior air indicates a dew point of said exterior air is less than a dew point of said interior air as indicated by at least one of said characteristics of said interior air; and

preventing said intake fan from being activated and preventing opening said at least one barrier to allow exterior air through said fan unit without concurrent activation of a compressor when any of the following conditions is met;

said interior air data does not indicate said dry bulb temperature of said interior air is greater than said set point,

said exterior air data does not indicate said dry bulb temperature of said exterior air is less than said dry bulb temperature of said interior air, or

said exterior air data does not indicate said dew point of said exterior air is less than said dew point of said interior air as indicated by said interior air data.

13. The method of claim 12, wherein said fan unit includes an exhaust fan that selectively expels interior air through said fan unit into an exterior and wherein said method further includes the step of activating said exhaust fan to expel said interior air into said exterior when:

at least one of said characteristics of said interior air indicates a dry bulb temperature of said interior air is above said set point,

at least one of said characteristics of said exterior air indicates a dry bulb temperature of said exterior air is less than said dry bulb temperature of said interior air, and

at least one of said characteristics of said exterior air indicates a dew point of said exterior air is less than a dew point of said interior air as indicated by at least one of said characteristics of said interior air.

14. The method of claim 13, wherein said intake fan and said exhaust fan are each drivable at a plurality of speeds.

15. The method of claim 14, further comprising the step of deactivating said intake fan, deactivating said exhaust fan, and closing said at least one barrier when at least one of said characteristics of said interior air indicate a dry bulb temperature of said interior air is less than said set point.

16. The method of claim 12, wherein said fan unit has air conditioning functionality and includes a selectively activated compressor;

and wherein the method further comprises the step of causing said compressor to be inactive when;

at least one of said characteristics of said interior air indicates a dry bulb temperature of said interior air is above said set point,

at least one of said characteristics of said exterior air indicates a dry bulb temperature of said exterior air is less than said dry bulb temperature of said interior air, and

at least one of said characteristics of said exterior air indicates a dew point of said exterior air is less than a dew point of said interior air as indicated by at least one of said characteristics of said interior air.

17. The method of claim 16, wherein the method further comprises the step of causing said compressor to be active when:

at least one of said characteristics of said interior air indicates a dry bulb temperature of said interior air is above said set point,

and at least one of the following two conditions is met;

at least one of said characteristics of said exterior air indicates a dry bulb temperature of said exterior air is greater than said dry bulb temperature of said interior air; and

at least one of said characteristics of said exterior air indicates a dew point of said exterior air is greater than a dew point of said interior air as indicated by at least one of said characteristics of said interior air.

18. The method of claim 17, wherein said fan unit includes a second fan, wherein when said compressor is activated said second fan selectively circulates said exterior air over a condensing coil and back into said exterior area.

19. The method of claim 18, wherein said second fan selectively expels said interior air into said exterior area when:

at least one of said characteristics of said interior air indicates a dry bulb temperature of said interior air is greater than said set point,

at least one of said characteristics of said exterior air indicates a dry bulb temperature of said exterior air is less than said dry bulb temperature of said interior air, and

at least one of said characteristics of said exterior air indicates a dew point of said exterior air is less than a dew point of said interior air as indicated by at least one of said characteristics of said interior air.

20. The method of claim 16, wherein said electronic controller causes said compressor to be active when:

at least one of said characteristics of said interior air indicates a dry bulb temperature of said interior air is above an AC set point, said AC set point being greater than said set point,

and at least one of the following two conditions is met;

at least one of said characteristics of said exterior air indicates a dry bulb temperature of said exterior air is greater than said dry bulb temperature of said interior air; and

at least one of said characteristics of said exterior air indicates a dew point of said exterior air is greater than a dew point of said interior air as indicated by at least one of said characteristics of said interior air.