Method of drying coating film formed on pet film surface and coating film drying furnace

• US 9,188,386 B2
• Filed: 04/04/2013
• Issued: 11/17/2015
• Est. Priority Date: 01/23/2012
• Status: Active Grant

• Current Assignee: NGK Insulators Limited
• Original Assignee: NGK Insulators Limited
• Inventors: Fujita, Yuuki, Kondo, Yoshio, Aoki, Michiro
• Primary Examiner(s): Rinehart, Kenneth
• Assistant Examiner(s): MCCORMACK, JOHN PATRICK
• Application Number:
  US13/856,701
• Publication Number:
  US 20130219738A1
• Time in Patent Office: 957 Days
• Field of Search: 34 44-447, 346/11, 359/891, 106/310, 427532-540, 427/541, 427/542, 427543-560, 427/316
• US Class Current: 1/1
• CPC Class Codes: B05D 3/0263 with IR heaters
• CPC Class Codes: B05D 3/0426 Cooling with air
• CPC Class Codes: B05D 7/04 to surfaces of films or sheets producing layered products by applying coatings of pasty or pulverulent plastics B29C41/00
• CPC Class Codes: B28B 1/30 by applying the material on to a core or other moulding surface to form a layer thereon to form a permanent layer B28B19/00
• CPC Class Codes: C09D 5/00 Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced electrically insulating plastics, resins or waxes H01B3/30; Filling pastes
• CPC Class Codes: F26B 3/343 in combination with convection

Abstract

A method of drying a coating film formed on a surface of a PET film includes radiating an infrared ray having a dominant wavelength of 3.5 μm or less from an infrared heater onto a PET film on whose surface the coating film containing water or an organic solvent having an absorption spectrum of 3.5 μm or less has been formed, where the infrared heater has a structure such that an outer circumference of a filament is covered with a protection tube, and a partition wall for forming a flow passageway of a cooling fluid that restrains rise in temperature of a heater surface is provided in a space surrounding this protection tube, and bringing cooling air into contact with the surface of the PET film/coating film has been formed, so as to dry the PET film at a temperature lower than a glass transition point of the PET film.

Claims

1. A method of drying a coating film formed on a surface of a PET film, comprising:

radiating in a drying furnace an infrared ray having a dominant wavelength of 3.5 μ

m or less from an infrared heater onto a PET film on whose surface the coating film containing water or an organic solvent having an absorption spectrum of 3.5 μ

m or less has been formed, where the infrared heater has a structure such that an outer circumference of a filament is covered with a protection tube, and a partition wall for forming a flow passageway of a cooling fluid that restrains rise in temperature of a heater surface is provided in a space surrounding this protection tube, and

bringing a cooling air into contact with the surface of the PET film on which the coating film has been formed while applying a tension of around 20-50 N to the PET film, so as to dry the PET film at a temperature lower than a glass transition point of the PET film,

wherein a temperature of the coating film and a temperature of the PET film are both maintained at a temperature lower than a glass transition temperature of the PET film at all times during the drying of the coating film,

wherein the infrared heater has a structure such that the outer circumference of the filament is covered with a plurality of tubes that absorb an infrared ray having a wavelength in excess of 3.5 μ

m, and the flow passageway of the cooling fluid that restrains a rise in temperature of the heater surface is formed between the plurality of tubes, and

wherein each end of the filament is held by a holder positioned within the flow passageway, and a fluid discharge outlet is positioned inward from one of the holders of the filament so that the fluid supplied into the flow passageway of the cooling fluid is discharged outside of the drying furnace.

2. The method of drying a coating film formed on a surface of a PET film according to claim 1, wherein the coating film contains a ceramic powder and is peeled off from the surface of the PET film after being dried.

3. The method of drying a coating film formed on a surface of a PET film according to claim 1, wherein energy is uniformly dispersed into the coating film without drying the coating film by radiating an infrared ray having a dominant wavelength of 3.5 μ

m or less only from a back surface side of the PET film after forming the coating film to a thickness of 100 μ

m to 2 mm on the surface of the PET film, and subsequently, the coating film is dried by radiating an infrared ray having a dominant wavelength of 3.5 μ

m or less from a front surface side of the PET film on which the coating film has been formed.

4. A coating film drying furnace used in the method of drying a coating film according to claim 1, comprising:

a plurality of infrared heaters for radiating an infrared ray having a dominant wavelength of 3.5 μ

m or less are provided at a suitable interval in a ceiling part of the drying furnace; and

a plurality of cooling air feeding nozzles for cooling a back surface of the PET film are provided in a floor part of the drying furnace, wherein the cooling air feeding nozzles are placed at positions that face gap spaces formed between adjacent infrared heaters in the ceiling part.

5. The coating film drying furnace according to claim 4, wherein the cooling air feeding nozzles feed a cooling air in a horizontal direction parallel to the back surface of the PET film.

6. The coating film drying furnace according to claim 4, further comprising a roll section for paying out the PET film on an entrance side in the furnace, a roll section for taking up the PET film on an exit side in the furnace, and a tension adjusting means for adjusting a tension applied to the PET film between the roll sections.