Automated re-use of structural components

• US 9,189,571 B2
• Filed: 05/18/2012
• Issued: 11/17/2015
• Est. Priority Date: 06/11/2011
• Status: Active Grant

• Current Assignee: Armstrong Word Industries Incorporated, Armstrong World Industries Incorporated, Dirtt Environmental Solutions
• Original Assignee: ICE Edge Business Solutions Ltd.
• Inventors: Loberg, Barrie A.
• Primary Examiner(s): Shah, Kamini S
• Assistant Examiner(s): Johnson, Cedric D
• Application Number:
  US13/579,261
• Publication Number:
  US 20140214368A1
• Time in Patent Office: 1,278 Days
• Field of Search: 703/1, 345/419, 345/420, 345/421
• US Class Current: 1/1
• CPC Class Codes: G06F 2111/20 Configuration CAD, e.g. designing by assembling or positioning modules selected from libraries of predesigned modules
• CPC Class Codes: G06F 30/13 Architectural design, e.g. computer-aided architectural design [CAAD] related to design of buildings, bridges, landscapes, production plants or roads
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

Systems, methods, and apparatus allow for easy and efficient structural design and/or reconfiguration while using existing stock components. One or more implementations allow a designer to import a stock file containing an inventory of stock components that are usable as part of a structural design. In particular, one or more implementations allow the stock components to be used in a structural design while tracking, in real-time, the availability of stock components. Furthermore, one or more implementations automatically correlate stock components with existing components of a structural design or with new components as a designer inserts them into the structural design. Additionally, one or more implementations visually distinguish between new components in the structural design and stock components in the structural design. Furthermore, one or more implementations auto-select or modify surrounding components in the structural design to match an inserted stock component.

Claims

1. A computerized method for use in a computer system that includes one or more processors and a system memory, the method for automatically reusing existing physical components by visually modeling in a user interface a new structural design, in real-time, using a mixture of stock components that are in physical inventory or are installed in a pre-existing physical structure, and one or more new components that can be selected for installation into a new physical structure, comprising the acts of:

importing an electronic stock file into the computer system, the electronic stock file including a plurality of existing components that represent a corresponding plurality of stock components that are currently used in an existing structure, or are otherwise available in physical inventory;

receiving user input that specifies a new design element of a new structural design in a design area of a user interface of a design application, wherein the new design element relates to a physical product that is new, and not available through physical inventory or an existing structure;

automatically identifying that one or more of the plurality of existing components matches the new design element;

automatically replacing the new design element with the matched, existing component in the design area in real time, such that a stock component is visibly specified in the new structural design in the design area; and

visually distinguishing the matched existing component from another new design element in the design area of the user interface in real-time so that the new structural design shows that it will be physically installed with at least one previously installed physical stock component and at least one new physical component;

wherein the design area provides real-time visual feedback that enables the user to reuse existing physical components and avoid unnecessary ordering of new components to complete a design.

2. The method as recited in claim 1, further comprising:

providing a second user interface through the design application that identifies a first physical component that is already installed in a physical space, and a second physical component that is in inventory but not installed in a physical space;

receiving user input through the design application that identifies the first physical component as being damaged;

marking the first physical component identified as being damaged so that the first physical component cannot be used by the computer system to automatically replace any design elements in the design area.

3. The method as recited in claim 1, further comprising acts of:

visually presenting an inventory of the plurality of existing components that are in the stock file; and

updating the inventory as existing components from the plurality of existing components are associated with the new structural design.

4. The method as recited in claim 3, further comprising:

displaying in the design area the updated inventory to show that the number of stock components has been reduced for each matched, existing component that is included in the design area;

wherein the design area indicates, in real-time, how many stock components remain.

5. The method as recited in claim 1, wherein the act of visually distinguishing comprises an act of using different colors to distinguish between existing components and new components.

6. The method as recited in claim 1, further comprising automatically replacing a plurality of first components with a plurality of identified existing components into the new structural design.

7. The method as recited in claim 1, further comprising automatically identifying an exact match between one or more existing components and the one or more components of the new design element, an exact match comprising an exact match between component type and visual style.

8. The method as recited in claim 1, further comprising automatically identifying a similar but inexact match between one or more existing components and the one or more components of the new design element, a similar match comprising a match between components having similar function but different styles in the related physical products.

9. The method as recited in claim 1, further comprising automatically adjusting one or more of a size or location of the one or more new components in the design area to accommodate the matched, existing component.

10. The method as recited in claim 1, further comprising acts of:

visually presenting a percentage of existing components used in the new structural design; and

graphically updating the percentage shown in the design area in real-time as the new structural design is modified.

11. The method as recited in claim 1, wherein the design element of the new structural design comprises an assembly in a section of the design area, the assembly including a plurality of components, the method further comprising automatically replacing one or more components of the assembly with one or more identified existing components, such that the assembly comprises both existing components and first components corresponding to stock components and new components.

12. A computerized method for use in a computer system including one or more processors and system memory, the computerized method for automatically modifying a structural design in a design area of a user interface in real-time based at least on matches in physical component type, the method comprising the acts of:

receiving a first structural design comprising a plurality of first components arranged in a design area displayed in a user interface, each component having a component type and relating to a first, physical component to be installed in a physical location;

receiving a stock file, the stock file including a plurality of existing components corresponding to a plurality of stock components, the stock components comprising physical products that are installed in an existing second structural design or that exist in physical inventory;

identifying one or more of the plurality of existing components that are usable in the first structural design based at least on a component type;

associating the identified one or more of the plurality of existing components with the first structural design, such that an existing component is matched to one or more first components;

automatically replacing one of the first components in the design area with a matched existing component, such that a first product is automatically replaced in the design area in real time with a stock component that matches at least the component type of the first component; and

displaying through a user interface the design area showing at least one first component and the matched, existing component therein, such that the replaced component is visually distinguished from the at least one first component in the design area as being a stock component that is already installed in the second existing structural design;

wherein the design area provides real-time visual feedback that enables the user to reuse existing physical components and avoids unnecessary ordering of new components to complete a design.

13. The method as recited in claim 12, wherein the act of identifying one or more of the plurality of existing components that are usable further comprises identifying an exact match between the first component and the existing component, the exact match comprising an exact match between the component type and a visual style of the first component and the second component.

14. The method as recited in claim 12, wherein the act of identifying one or more of the plurality of existing components that are usable further comprises identifying a close, inexact match between the first component and the existing component, a close match comprising a match between components having similar but not identical function.

15. The method as recited in claim 14, further comprising providing one or more prompts through the user interface that enable the user to accept or reject the inexactly matched existing component.

16. The method as recited in claim 12, wherein the first component and the existing component relate to physical components having different aesthetic styles.

17. The method as recited in claim 12, wherein the acts of identifying one or more of the plurality of existing components and associating the identified one or more of the plurality of existing components with the first structural design are performed automatically by the computer system.

18. The method as recited in claim 12, further comprising acts of:

visually presenting an inventory of the plurality of existing components that are in the stock file; and

updating the inventory to remove existing components from the plurality of existing components when the existing components are placed in the first structural design.

19. The method as recited in claim 12, wherein visually distinguishing between the at least one first component and the matched, existing component comprises providing using a first color for existing components and a second color for new components.

20. The method as recited in claim 12, further comprising an act of automatically modifying one or more of a size or location of at least one component in the first structural design to accommodate an existing component.

21. The method as recited in claim 12, further comprising:

receiving a user selection to change the user interface to a 3D view;

displaying the design area, such that both the at least one first component and the matched, existing component are shown in 3D in the user interface.

22. The method as recited in claim 21, further comprising automatically adjusting a dimension or location of a first component in the design area to accommodate the user-selected existing component.

23. The method as recited in claim 22, further comprising:

receiving a user selection to change the user interface to a 2D view;

displaying the design area in the 2D view, such that both the at least one first component and the matched, existing component are shown in 2D, and each component that was adjusted in dimension or location in the 3D view is shown adjusted in the 2D view.

24. A computer program product for use on a computer system, comprising one or more non-transitory computer storage media, excluding carrier waves or signals, having stored thereon computer-executable instructions that, when executed a processor, cause the computer system to perform a method for visually creating a new structural design, in real time, using a mixture of stock components and one of more new components, comprising:

importing an electronic stock file into the computer system, the stock file including a plurality of existing components that represent a corresponding plurality of stock components that are currently installed in an existing structure, or are otherwise available in inventory;

receiving user input that specifies a new design element of a new structural design, wherein a new design element relates to a physical component that is new, and not available through inventory or an existing structure;

automatically identifying that one or more of the plurality of existing components matches the new design element;

automatically replacing the new design element with the matched, existing component, such that a stock component is visibly specified in the new structural design in the design area; and

visually distinguishing the matched existing component from another new design in the design area of the user interface in real-time so that the new structural design shows that it will be physically installed with at least one previously installed stock component and at least one new physical component;

wherein the design area provides real-time visual feedback that enables the user to reuse existing physical components and avoid unnecessary ordering of new components to complete a design.