Rotary-powered mechanical oscillator

• US 9,190,881 B1
• Filed: 07/26/2012
• Issued: 11/17/2015
• Est. Priority Date: 08/02/2011
• Status: Active Grant

• Current Assignee: Tooltek Engineering Corporation
• Original Assignee: Tooltek Engineering Corporation
• Inventors: Jahani, Hooshang, Jamshidi, Pegah M.
• Primary Examiner(s): Benitez-Rosario, Joshua
• Assistant Examiner(s): Pham, Leda
• Application Number:
  US13/559,541
• Time in Patent Office: 1,209 Days
• Field of Search: 310/80, 310/103, 310/50
• US Class Current: 1/1
• CPC Class Codes: H02K 49/10 of the permanent-magnet type
• CPC Class Codes: H02K 7/06 Means for converting reciprocating motion into rotary motion or vice versa
• CPC Class Codes: H02K 7/065 Electromechanical oscillators; Vibrating magnetic drives

Abstract

Counterpart discs with respective sets of permanent magnets disposed at their periphery are rotated through an alternating sequence of repulsive and attractive positions to yield a repeating cycle of attractive and repulsive forces. At least one of the discs is freed to travel along the axis of relative rotation in response to the cyclical attractive/repulsive forces, thereby producing mechanical oscillation at a frequency determined by the number of magnetic positions in the two discs and the relative rotational speed of the discs.

Claims

1. An apparatus for generating mechanical oscillation, the apparatus comprising:

a frame;

a first disc rotatably mounted to the frame to enable rotation about an axis and having a surface that extends radially from the axis of rotation;

a plurality of permanent magnets disposed on or within the surface of the first disc in an alternating polar orientation and in a circular pattern concentric with the axis of rotation, each of the permanent magnets having a maximum lineal dimension parallel to the surface of the first disc that is substantially smaller than a radius of the circular pattern;

a second disc translatably mounted to the frame adjacent the first disc and having a radially-extending surface disposed parallel to and adjacent the surface of the first disc; and

a plurality of permanent magnets disposed on or within the surface of the second disc in an alternating polar orientation and in a circular pattern concentric with the axis of rotation of the first disc such that, as the first disc is rotated with respect to the second disc, the permanent magnets of the first and second discs move cyclically between attractive and repulsive positions with respect to one another to cause the second disc to translate cyclically toward and away from the first disc.

2. The apparatus of claim 1 further comprising a motor arrangement to rotate the first disc relative to the second disc at any one of a plurality of selectable rotation speeds.

3. The apparatus of claim 2 wherein the cyclical translation of the second disc with respect to the first disc constitutes a mechanical oscillation having a frequency and amplitude, the apparatus further comprising a controller to control at least the frequency of the mechanical oscillation by changing the rotation speed of the first disc relative to the second disc via the motor arrangement.

4. The apparatus of claim 1 wherein the first and second discs are axially aligned and offset by a distance that varies cyclically in correspondence with the translation of the second disc, increasing beyond an average distance during a first portion of each translation cycle and decreasing below the average distance during a second portion of each translation cycle, the apparatus further comprising a displacement mechanism to enable adjustment of the average distance by translating the first disc along the axis of rotation to a selected one of a plurality of different positions with respect to the frame.

5. The apparatus of claim 4 wherein, after translating the first disc to the selected one of the plurality of different positions with respect to the frame, the displacement mechanism maintains the first disc at the selected one of the plurality of different positions with respect to the frame while the second disc translates cyclically toward and away from the first disc.

6. The apparatus of claim 4 wherein the cyclical translation of the second disc with respect to the first disc constitutes a mechanical oscillation having a frequency and amplitude, and wherein changing a position of the first disc via the displacement mechanism from any one of the plurality of different positions to any other one of the plurality of different positions effects adjustment of the amplitude of the mechanical oscillation at a given frequency.

7. The apparatus of claim 4 wherein the cyclical translation of the second disc with respect to the first disc constitutes a mechanical oscillation having a frequency and amplitude, the apparatus further comprising a controller to control the amplitude of the mechanical oscillation at a given frequency by changing a position of the first disc via the displacement mechanism.

8. The apparatus of claim 1 further comprising a load arm coupled to the second disc, wherein the cyclical translation of the second disc mechanically oscillates the load arm.

9. The apparatus of claim 8 wherein the load arm comprises a surface preparation medium.

10. An apparatus for generating mechanical oscillation, the apparatus comprising:

a frame;

a first disc rotatably mounted to the frame and having permanent magnets disposed at its periphery in an alternating polar orientation;

a second disc translatably mounted to the frame adjacent the first disc and having permanent magnets disposed at its periphery in an alternating polar orientation such that, as the first disc is rotated with respect to the second disc, the permanent magnets of the first and second discs move cyclically between attractive and repulsive positions with respect to one another to cause the second disc to translate cyclically toward and away from the first disc, the first and second discs being axially aligned and offset by a distance that varies cyclically in correspondence with the translation of the second disc, increasing beyond an average distance during a first portion of each translation cycle and decreasing below the average distance during a second portion of each translation cycle; and

a displacement mechanism to enable adjustment of the average distance by translating the first disc along the axis of rotation to a selected one of a plurality of different positions with respect to the frame.

11. The apparatus of claim 10 wherein, after translating the first disc to the selected one of the plurality of different positions with respect to the frame, the displacement mechanism maintains the first disc at the selected one of the plurality of different positions with respect to the frame while the second disc translates cyclically toward and away from the first disc.

12. The apparatus of claim 10 wherein the cyclical translation of the second disc with respect to the first disc constitutes a mechanical oscillation having a frequency and amplitude, and wherein changing a position of the first disc via the displacement mechanism from any one of the plurality of different positions to any other one of the plurality of different positions effects adjustment of the amplitude of the mechanical oscillation at a given frequency.

13. The apparatus of claim 10 wherein the second disc is mounted to the frame via one or more flexible members that enable the second disc to translate back and forth in an axial direction parallel to an axis of rotation of the first disc.

14. The apparatus of claim 13 wherein at least one of the one or more flexible members comprises a sheet of flexible, memoryless material that is fastened to the frame, deforms in response to translation of the second disc and applies an axially-directed spring force to the second disc when deformed.

15. The apparatus of claim 13 further comprising, in addition to the one or more flexible members, a mechanical travel limit to prevent the second disc from translating far enough to contact the first disc.

16. The apparatus of claim 10 wherein the cyclical translation of the second disc with respect to the first disc constitutes a mechanical oscillation having a frequency and amplitude, the apparatus further comprising a controller to control the amplitude of the mechanical oscillation at a given frequency by changing a position of the first disc via the displacement mechanism.

17. The apparatus of claim 10 further comprising a motor arrangement to rotate the first disc relative to the second disc at any one of a plurality of selectable rotation speeds.

18. The apparatus of claim 17 wherein the cyclical translation of the second disc with respect to the first disc constitutes a mechanical oscillation having a frequency and amplitude, the apparatus further comprising a controller to control at least the frequency of the mechanical oscillation by changing the rotation speed of the first disc relative to the second disc via the motor arrangement.

19. The apparatus of claim 17 further comprising an actuator shaft secured axially to the second disc such that the cyclically translation of the second disc produces a corresponding cyclical translation of the actuator shaft, and wherein the one or more flexible mounting members comprise at least two flexible mounting members fastened to the actuator shaft at respective points along its length.

20. The apparatus of claim 19 wherein each the at least two flexible members, when not deformed in response to translation of the second disc, extends to the frame in a direction substantially perpendicular to the actuator shaft.

21. The apparatus of claim 19 wherein each of the at least two flexible members applies an axially-directed spring force to the actuator shaft when deformed by translation of the second disc.

22. An apparatus for generating mechanical oscillation, the apparatus comprising:

a frame;

a first disc rotatably mounted to the frame and having permanent magnets disposed at its periphery in an alternating polar orientation; and

a second disc disposed adjacent the first disc and having permanent magnets disposed at its periphery in an alternating polar orientation such that, as the first disc is rotated with respect to the second disc, the permanent magnets of the first and second discs move cyclically between attractive and repulsive positions with respect to one another to cause the second disc to translate cyclically with respect to the frame, toward and away from the first disc; and

one or more flexible mounting members to secure the second disc to the frame while permitting cyclical translation of the second disc with respect to the frame, each of the one or more mounting members being formed by a respective sheet of flexible,

memoryless material that is fastened to the frame and capable of deformation in response to the cyclical translation of the second disc with respect to the frame.