Acoustic transmission

• US 9,191,125 B2
• Filed: 09/06/2010
• Issued: 11/17/2015
• Est. Priority Date: 09/04/2009
• Status: Active Grant

• Current Assignee: BAE Systems Plc
• Original Assignee: BAE Systems Plc
• Inventors: Bagshaw, John Martin, Kent, Lionel William John
• Primary Examiner(s): Ratcliffe, Luke
• Assistant Examiner(s): Baghdasaryan, Hovhannes
• Application Number:
  US13/393,729
• Publication Number:
  US 20120163128A1
• Time in Patent Office: 1,898 Days
• Field of Search: 333/187, 333/189, 340/854.4, 367/82
• US Class Current: 1/1
• CPC Class Codes: G08C 23/02 using infrasonic, sonic or ultrasonic waves
• CPC Class Codes: H04B 11/00 Transmission systems employing sonic, ultrasonic or infrasonic waves

Abstract

In apparatus for the acoustic transmission of power or data through a solid barrier such as a ships hull, assembly of an acoustic transducer to the hull is facilitated by bonding it first to an intermediate element by a thin layer of bonding adhesive and then bonding the intermediate element to the barrier using a second bonding layer. Acoustic matching of the transducer to the intermediate element is achieved by the thin layer, and the mechanically more robust base of the intermediate element can be rubbed on the barrier surface to displace or abrade away any unwanted debris or imperfections which might otherwise prevent the achievement of a thin second bonding layer. This makes the mounting and bonding process more tolerant of imperfections in the barrier surface due to either surface defects or particulate contamination. The transmit and receive transducers may be positioned relative to each other so as to suppress or attenuate multiple-transit signals. Thus the intermediate element may be wedge shaped to aid suppression of triple-transit signals. Transmit and receive transducers may have different wedge angles.

Claims

1. An apparatus for the transmission of an acoustic signal through a solid rigid substrate comprising:

a first acoustic transducer for converting electrical signals into acoustic signals, the first acoustic transducer being mounted on a first face of a solid rigid substrate to transmit the acoustic signals into the substrate;

a second acoustic transducer mounted on a second face of the substrate so as to receive acoustic signals emitted by the first acoustic transducer and to convert the acoustic signals into electrical signals;

and characterised in that at least one of the acoustic transducers is mounted on its respective face of the substrate via an intermediate element, the at least one of the acoustic transducers being bonded by a first bonding layer to the intermediate element, and the intermediate element being attached to the substrate, wherein the intermediate element has mounting pads on a bottom surface, separated from each other, the mounting pads configured to contact the substrate, the mounting pads defining a space between the remainder of the bottom surface of the intermediate element and the substrate.

2. The apparatus of claim 1 wherein the intermediate element is attached to the substrate by a second bonding layer and the thickness of the second bonding layer is configured to enable the passage of acoustic signals of a predetermined frequency and/or bandwidth.

3. The apparatus of claim 1 wherein the intermediate element is attached to the substrate by a second bonding layer and the thickness of the second bonding layer is configured to enable the passage of acoustic signals of a predetermined frequency and/or bandwidth,

and wherein the second bonding layer comprises spacers to define its thickness.

4. The apparatus of claim 1 wherein the intermediate element is attached to the substrate by a second bonding layer and the intermediate element has a grooved or otherwise profiled surface to which the second bonding layer is attached, to accommodate debris present between a face of the substrate and the intermediate element during bonding thereof.

5. The apparatus of claim 1 wherein the intermediate element is of a material which has an acoustic impedance which is the same as or similar to that of the substrate.

6. The apparatus of claim 1 wherein the first and second acoustic transducers are configured respectively to convert and transmit and to receive and convert electrical power via the acoustic signals.

7. The apparatus of claim 1 wherein the first and second acoustic transducers are configured respectively to convert and transmit and to receive and convert electrical power via the acoustic signals

and wherein the thickness of the second bonding layer is such that at the nominal frequency of the acoustic signals, single transit signals and triple transit signals received by the second acoustic transducer are in phase.

8. The apparatus of claim 2, wherein the second bonding layer is a gel.

9. The apparatus of claim 8, wherein the gel has an adhesive property.

10. The apparatus of claim 8, wherein the intermediate element is attached to the substrate by a clamping means and the gel.

11. The apparatus of claim 2, wherein the second bonding layer comprising an indium alloy.

12. The apparatus of claim 2, wherein the second bonding layer is a liquid.

13. The apparatus of claim 1, wherein the at least one of the transducers is the first acoustic transducer.

14. The apparatus of claim 1, wherein the at least one of the transducers is the first and second acoustic transducer.

15. An acoustic transducer assembly for use in the transmission of an acoustic signal through a solid rigid substrate comprising:

an acoustic transducer for converting electrical signals into acoustic signals or for converting acoustic signals into electrical signals, the acoustic transducer being mounted on a face of a solid rigid substrate to transmit the acoustic signals into the substrate or to receive the acoustic signals; and

an intermediate element including mounting pads on a bottom surface thereof, the mounting pads being separated from each other and the mounting pads configured to contact the substrate, the mounting pads defining a space between the remainder of the bottom surface of the intermediate element and the substrate, the intermediate element being attached to the substrate and the intermediate element being bonded to the acoustic transducer via a bonding layer.

16. An apparatus for the transmission of an acoustic signal through a solid rigid substrate comprising:

a first acoustic transducer for converting electrical signals into acoustic signals, the first acoustic transducer being mounted on a first face of a solid rigid substrate to transmit the acoustic signals into the substrate;

a second acoustic transducer mounted on a second face of the substrate so as to receive acoustic signals emitted by the first acoustic transducer and to convert the acoustic signals into electrical signals;

and characterised in that at least one of the acoustic transducers is mounted on its respective face of the substrate via an intermediate element, the at least one of the acoustic transducers being bonded by a first bonding layer to the intermediate element, and the intermediate element being attached to the substrate, wherein the intermediate element has mounting pads on a bottom surface, separated from each other, the mounting pads configured to contact the substrate, the mounting pads defining a space between the remainder of the bottom surface of the intermediate element and the substrate, and

wherein the electrical signals are modulated with data, the first acoustic transducer being configured to transmit the data as data-modulated acoustic signals, the second acoustic transducer being configured to receive said data-modulated acoustic signals.

17. The apparatus of claim 16 wherein the intermediate element is attached to the substrate by a second bonding layer and the thickness of the second bonding layer is chosen so that at a nominal frequency of the data-modulated acoustic signals triple transmit signals in the substrate are substantially attenuated.

18. The apparatus of claim 16 wherein said intermediate element is shaped so as to suppress resonant acoustic reflections between the at least one of the acoustic transducers and a face of the substrate between which the said intermediate element is attached.

19. The apparatus of claim 16 wherein the intermediate element is wedge-shaped.

20. The apparatus of claim 16 wherein respective boresights of the first and second acoustic transducers are substantially parallel to each other, and preferably are substantially coincident.

21. The apparatus of claim 16 wherein respective boresights of the first and second acoustic transducers are not parallel to each other.

22. A method of fitting an acoustic transducer to a solid barrier substrate comprising bonding an active transducer element to a first face of an intermediate element providing mounting pads on a second face of the intermediate element, the mounting pads are separated from each other, the mounting pads being configured to contact the solid barrier substrate, where the mounting pads define a space between the remainder of the second face of the intermediate element and the solid barrier substrate;

and then attaching the intermediate element to the solid barrier substrate.

23. The method of claim 22 wherein the attaching comprises bonding the intermediate element to the solid barrier substrate by means of a second bonding layer and the method further comprising monitoring a signal passing to or from the acoustic transducer whilst the intermediate element is being bonded to the solid barrier substrate, as indicative of the thickness of the second bonding layer and/or the position and/or orientation of the acoustic transducer relative to the solid barrier substrate.

24. The method of claim 23 comprising grinding the intermediate element against the solid barrier substrate during the bonding thereof.

25. An apparatus for the transmission of an acoustic signal through a solid rigid substrate comprising:

a first acoustic transducer for converting electrical signals into acoustic signals, the first acoustic transducer being mounted on a first face of a solid rigid substrate to transmit the acoustic signals into the substrate;

a second acoustic transducer mounted on a second face of the substrate so as to receive acoustic signals emitted by the first acoustic transducer and to convert the acoustic signals into electrical signals;

and characterised in that at least one of the acoustic transducers is mounted on its respective face of the substrate via an intermediate element, the at least one acoustic transducers being bonded by a first bonding layer to the intermediate element, and the intermediate element being attached to the substrate,

wherein the intermediate element is attached to the substrate by a second bonding layer and the intermediate element has a grooved or otherwise profiled surface to which the second bonding layer is attached, to accommodate debris present between a face of the substrate and the intermediate element during bonding thereof.