Dynamic materials integrated into articles for adjustable physical dimensional characteristics

• US 9,192,198 B2
• Filed: 08/27/2013
• Issued: 11/24/2015
• Est. Priority Date: 08/27/2012
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Nordstrom, Matthew D., Williams, Patrick
• Primary Examiner(s): Muromoto, Jr., Bobby
• Application Number:
  US14/011,201
• Publication Number:
  US 20140053311A1
• Time in Patent Office: 819 Days
• US Class Current: 1/1
• CPC Class Codes: A41D 1/00 Garments for children A41D11/00
• CPC Class Codes: A41D 2400/10 Heat retention or warming
• CPC Class Codes: A41D 27/285 with closure adjustment
• CPC Class Codes: A41D 31/02 Layered materials characterised by special function or use A41D31/04
• CPC Class Codes: A41D 31/065 using layered materials
• CPC Class Codes: B32B 2250/02 2 layers
• CPC Class Codes: B32B 2250/03 3 layers
• CPC Class Codes: B32B 2307/732 Dimensional properties
• CPC Class Codes: B32B 2437/00 Clothing anti-ballistic clothing B32B2571/02
• CPC Class Codes: B32B 3/08 characterised by added members at particular parts layer formed of separate pieces of material which are juxtaposed side-by-side B32B3/14, B32B3/18
• CPC Class Codes: B32B 3/085 spaced apart pieces on the surface of a layer
• CPC Class Codes: B32B 3/10 characterised by a discontinuous layer, i.e. formed of separate pieces of material
• CPC Class Codes: B32B 3/14 characterised by a face layer formed of separate pieces of material which are juxtaposed side-by-side B32B5/02 takes precedence
• CPC Class Codes: B32B 3/28 characterised by a layer comprising a deformed thin sheet , i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled B32B29/08 takes precedence
• CPC Class Codes: B32B 37/14 characterised by the properties of the layers
• CPC Class Codes: B32B 37/144 using layers with different mechanical or chemical conditions or properties, e.g. layers with different thermal shrinkage, layers under tension during bonding constructional features for tensioning B32B38/1825
• CPC Class Codes: B32B 5/022 Non-woven fabric
• CPC Class Codes: B32B 5/024 Woven fabric
• CPC Class Codes: B32B 5/026 Knitted fabric
• CPC Class Codes: B32B 5/04 characterised by a layer being specifically extensible by reason of its structure or arrangement , e.g. by reason of the chemical nature of the fibres or filaments
• CPC Class Codes: D03D 1/00 : Woven fabrics designed to make specified articles
• CPC Class Codes: D04B 1/24 : wearing apparel
• CPC Class Codes: D10B 2501/06 : Details of garments
• CPC Class Codes: Y10T 29/49826 : Assembling or joining

Abstract

Dynamic materials might be integrated into articles to provide various adjustable physical characteristics, such as aesthetic and functional characteristics. For example, in response to a human body heat, a dynamic material may change shape to allow additional permeability in an article of clothing. Similarly, in response to the presence of moisture, an article of clothing may close a vent to prevent the introduction of rain into an internal portion of the article. The shape-changing material may change shape that merely affects a feature formed by the shape changing material. Additionally, it is contemplated that the shape-changing material may change shape that affects a geometric structure of the article as a whole, such as through protrusions, dimples, and vents.

Claims

1. An article of clothing having an auxetic structure, comprising:

a carrier material of flexible material;

a plurality of dynamic material portions physically associated with the carrier material such that the carrier material and the plurality of dynamic material portions form an auxetic structure geometrically responsive to a stimulus; and

the auxetic structure extending in an X-Y plane and having a thickness in a Z-direction perpendicular to the X-Y plane and the auxetic structure being convertible between a first state and a second state in response to a transition from a lower temperature to a higher temperature, wherein in response to the transition from the lower temperature to the higher temperature the dynamic material responds by extending in an x-direction of the X-Y plane to cause the auxetic structure lengthen in a y-direction of the X-Y plane.

2. The article of clothing of claim 1, wherein the article of clothing is selected from a group comprising shirt, pants, shorts, outerwear, undergarment, socks, headwear, and hand wear.

3. The article of clothing of claim 1, wherein the carrier material is formed from a woven, knit, or non-woven material.

4. The article of clothing of claim 1, wherein the dynamic material portions are a shape memory polymer.

5. The article of clothing of claim 1 further comprising a biasing material.

6. The article of clothing of claim 5, wherein the biasing material is positioned proximate the plurality of dynamic material portions.

7. The article of clothing of claim 6, wherein the auxetic structure is in a first geometric state in response to force applied by the biasing material and the auxetic structure is in a second geometric state in response to force applied by the plurality of dynamic material portions.

8. The article of clothing of claim 1, wherein the plurality of dynamic material portions form a first thickness of the auxetic structure in the z-direction at the first stimulus level and form a second thickness of the auxetic structure in the z-direction at the second stimulus level.

9. The article of clothing of claim 8, wherein the first thickness is thicker than the second thickness.

10. The article of clothing of claim 1, wherein a first grouping of the plurality of dynamic material portions and a second grouping of the plurality of dynamic material portions are radially oriented about a common point of the carrier material, the first grouping is greater oriented and the second grouping is lesser oriented.

11. The article of clothing of claim 1, wherein a first dynamic material portion forms a complex shape with a positive bend and a negative bend along a common axis of the first dynamic material portion.

12. The article of clothing of claim 1, wherein a first dynamic material portion forms a complex curve with a concave curve and a convex curve along a common axis of the first dynamic material portion.

13. The article of clothing of claim 1, wherein a first grouping of the dynamic material portions form vertices of a relationship triangle on the carrier material.

14. The article of clothing of claim 1, wherein a dynamic material portion of the plurality of dynamic material portions forms a vertex at a first dimensioned portion of the carrier material and a midpoint for a second dimensioned portion of the carrier material.

15. A method of manufacturing a dynamic auxetic-material-activated article, the method comprising:

providing an article comprising a carrier material;

applying a dynamic auxetic material to a surface of the carrier material;

programming the dynamic auxetic material in a first shape; and

exposing the dynamic auxetic material arranged in a second shape to a stimulus sufficient to change auxetically from the second shape to the first shape.

20. The method of claim 15, wherein applying the dynamic material to the surface of the carrier material includes printing or attaching a laminate.

16. An article of clothing having an auxetic structure, comprising:

a flexible carrier material;

a plurality of dynamic-material portions physically associated with the flexible carrier material, such that the flexible carrier material and the plurality of dynamic-material portions form an auxetic structure geometrically responsive to a stimulus, wherein a first grouping of the plurality of dynamic-material portions include radially-extending portions that are radially oriented about a common point of the carrier material; and

the auxetic structure extending in an X-Y plane and having a thickness in a Z-direction substantially perpendicular to the X-Y plane, and the auxetic structure being convertible between a first state and a second state in response to the stimulus, wherein in response to the stimulus the radially-extending portions adjust in an x-direction of the X-Y plane to cause the common point of the carrier material to transition from a first height to a second height in the Z-direction.

17. The article of clothing of claim 16, wherein the stimulus is a temperature.

18. The article of clothing of claim 16, wherein the stimulus is a moisture level.

19. The article of clothing of claim 16, wherein the radially-extending portions adjust in an x-direction of the X-Y plane by changing a respective length of each of the radially-extending portions, a respective area of each of the radially-extending portions, or a combination thereof.