Article of footwear upper incorporating a textile component with tensile elements

• US 9,192,204 B1
• Filed: 11/07/2014
• Issued: 11/24/2015
• Est. Priority Date: 09/30/2014
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Liles, Timothy K., Henrichot, Olivier, Klug, Bryant Russell, Schultze, Nathan G., Meir, Adrian, Langvin, Elizabeth
• Primary Examiner(s): BAYS, MARIE D
• Application Number:
  US14/535,648
• Time in Patent Office: 382 Days
• Field of Search: 36/45, 36/501, 36/88, 36/89, 36/91, 36/92
• US Class Current: 1/1
• CPC Class Codes: A43B 1/04 braided, knotted, knitted or crocheted
• CPC Class Codes: A43B 23/02 Uppers; Boot legs
• CPC Class Codes: A43B 23/0245 characterised by the constructive form
• CPC Class Codes: A43B 23/0265 having different properties in different directions
• CPC Class Codes: A43B 7/24 Insertions or other supports preventing the foot canting to one side , preventing supination or pronation
• CPC Class Codes: A43C 1/00 Shoe lacing fastenings garment fastening devices A41F
• CPC Class Codes: A43C 1/04 with rings or loops
• CPC Class Codes: A43C 11/00 Other fastenings specially adapted for shoes dress fastenings in general A44B
• CPC Class Codes: D04B 1/123 with laid-in unlooped yarn, e.g. fleece fabrics with elastic weft yarn D04B1/18
• CPC Class Codes: D10B 2403/0113 One surface including hollow piping or integrated straps, e.g. for inserts or mountings
• CPC Class Codes: D10B 2403/032 Flat fabric of variable width, e.g. including one or more fashioned panels
• CPC Class Codes: D10B 2501/043 Footwear

Abstract

An article of footwear includes a textile component. The textile component of the upper includes a textile element and a tensile element. The tensile element defines a first segment disposed on a first side of the upper. The first segment of the tensile element is configured to attach the securement device to the textile element on the first side of the upper. The tensile element further includes a second segment that is disposed proximate the lower portion of the upper on the second side. The second segment is fixed relative to the lower portion of the upper on the second side. The tensile element further includes an intermediate segment that extends continuously from the first segment, across the heel region, to the second segment.

Claims

1. An article of footwear configured to receive a foot of a wearer and configured to support a securement device, the securement device being configured to selectively vary a fit of the article of footwear on the foot, the article of footwear comprising:

a sole structure; and

an upper with a lower portion that is attached to the sole structure, the upper further including a heel region, a first side, and a second side, the upper further including a textile component, wherein the textile component of the upper includes;

a textile element that at least partially defines the heel region, the first side, and the second side of the upper; and

a tensile element that is attached to the textile element,

wherein the tensile element defines a first segment disposed on the first side of the upper;

wherein the first segment of the tensile element is configured to attach the securement device to the textile element on the first side of the upper;

wherein the tensile element further includes a second segment that is disposed proximate the lower portion of the upper on the second side;

wherein the second segment is fixed relative to the lower portion of the upper on the second side;

wherein the tensile element further includes an intermediate segment that extends continuously from the first segment, across the heel region, to the second segment; and

wherein the tensile element is configured to transfer at least a portion of an input force applied to the first side of the upper across the heel region, to the lower portion of the upper on the second side;

wherein the textile component is a knitted component formed of unitary knit construction;

wherein the textile element is a knit element; and

wherein the tensile element is formed of unitary knit construction with the knit element.

2. The article of footwear of claim 1, wherein the second side defines a midfoot region of the upper;

wherein the second segment is disposed proximate the midfoot region.

3. The article of footwear of claim 1, wherein the first segment defines a loop that receives the securement device.

4. The article of footwear of claim 3, wherein the securement device is a shoelace.

5. The article of footwear of claim 1, wherein the first segment and the second segment are at least partially exposed from the textile element, and wherein the intermediate segment is covered by the textile element.

6. The article of footwear of claim 5, wherein the textile element defines a tubular rib structure that defines a passage;

and

wherein the intermediate segment extends through the passage.

7. The article of footwear of claim 6, wherein the tubular rib structure is a first tubular rib structure;

wherein the textile element defines a second tubular rib structure and a web that connects the first and second tubular rib structures; and

wherein the tensile element extends continuously through the first tubular rib structure and the second tubular rib structure.

8. The article of footwear of claim 1, further comprising an anchoring member that is attached to the first side of the upper;

and

wherein the first segment is attached to the anchoring member.

9. The article of footwear of claim 8, wherein the anchoring member is disposed within the upper.

10. The article of footwear of claim 1, wherein the tensile element is a first tensile element;

wherein the upper includes a throat of the article of footwear;

wherein the first segment is disposed proximate the throat on the first side of the upper;

wherein the textile component further comprises a second tensile element that extends between the throat on the second side of the upper and the lower portion on the second side of the upper;

wherein the second tensile element includes a fourth segment configured to attach the securement device to the textile element on the second side of the upper; and

wherein the second tensile element is configured for transferring tensile forces of the second tensile element to the lower portion on the second side of the upper.

11. The article of footwear of claim 10, wherein the fourth segment is attached to the sole structure on the second side of the upper.

12. The article of footwear of claim 10, further comprising an anchoring member that is attached to the second side of the upper;

and

wherein the fourth segment is attached to the anchoring member.

13. The article of footwear of claim 1, wherein the first side is a medial side of the upper, and wherein the second side is a lateral side of the upper.

14. The article of footwear of claim 1, wherein the upper defines a cavity that is configured to receive the foot;

wherein the upper defines an opening configured to provide passage of the foot into the cavity;

wherein the upper includes a throat of the article of footwear;

wherein the throat extends away from the opening along a throat axis;

wherein the tensile element extends continuously back and forth between the throat and the lower portion on the second side as the tensile element extends generally along the throat axis.

15. The article of footwear of claim 14, wherein the tensile element defines a plurality of loops;

wherein the plurality of loops are arranged proximate the throat on the first side;

wherein the plurality of loops is arranged in a row directed generally along the throat axis; and

wherein the plurality of loops is configured to receive the securement device and attach the securement device to the first side of the upper.

16. The article of footwear of claim 15, wherein the plurality of loops is a first plurality of loops arranged in a first row directed generally along the throat axis on the first side of the upper;

wherein the textile component further comprises a second tensile element that extends between the throat on the second side of the upper and the lower portion on the second side of the upper;

wherein the second tensile element defines a plurality of second loops arranged in a second row directed generally along the throat axis;

wherein the plurality of second loops is configured to receive the securement device and attach the securement device to the second side of the upper; and

wherein the first row and the second row are offset along the throat axis.

17. An article of footwear configured to receive a foot of a wearer and configured to support a securement device, the securement device being configured to selectively vary a fit of the article of footwear on the foot, the article of footwear comprising:

a sole structure;

an upper that defines a cavity configured to receive the foot, the upper including a lower portion that is attached to the sole structure, the upper including a heel region, a first side, and a second side, the upper further including a knitted component formed of unitary knit construction;

wherein the upper defines an opening configured to provide passage of the foot into the cavity;

wherein the upper further includes a throat that is disposed between the first and second sides, and wherein the throat extends away from the opening;

wherein the knitted component of the upper includes;

a knit element that at least partially defines the heel region, the first side, and the second side of the upper;

a first tensile element that is formed of unitary knit construction with the knit element, wherein the first tensile extends continuously from the throat on the first side, across the heel region, to the lower portion on the second side; and

a second tensile element that is formed of unitary knit construction with the knit element, wherein the second tensile element extends continuously from the throat on the second side to the lower portion on the second side;

wherein the first tensile element defines at least one first segment that is disposed at the throat on the first side and that is configured to receive the securement device on the first side; and

wherein the second tensile element defines at least one second segment that is disposed at the throat on the second side and that is configured to receive the securement device on the second side.

18. The article of footwear of claim 17, wherein the first tensile element is attached to the sole structure, proximate the lower portion on the second side;

and

wherein the second tensile element is attached to the sole structure, proximate the lower portion on the second side.

19. The article of footwear of claim 17, further comprising a first anchoring member that is disposed within the upper proximate the first side;

wherein the first anchoring member is attached to the lower portion on the first side;

wherein the first tensile element is fixed to the first anchoring member;

further comprising a second anchoring member that is disposed within the upper proximate the second side;

wherein the second anchoring member is attached to the lower portion on the second side; and

wherein the second tensile element is fixed to the second anchoring member.

20. A knitted component configured to define an upper for an article of footwear, the upper including a forefoot region, a heel region, a first side that extends between the forefoot and heel regions, and a second side that extends between the forefoot and heel regions, the knitted component comprising:

a knit element; and

a tensile stand formed of unitary knit construction with the knit element;

wherein the knit element includes a front surface and a back surface;

wherein the knit element includes a first end and a second end;

wherein the knit element further includes a tubular rib structure that extends generally between the first end and the second end;

wherein the tubular rib structure includes an open end disposed proximate the second end;

wherein the tensile element includes a first segment that is received within the tubular rib structure;

wherein the tensile element further includes a second segment that extends from the first segment and out of the open end;

wherein the tensile element further includes a third segment that extends from the first segment, out of the knit element from the front surface, and back into the knit element through the front surface;

wherein the first end of the knit element is configured to be fixed at the second side of the upper;

wherein the second end of the knit element is configured to be fixed at the second side of the upper;

wherein the first segment is configured to extend through the tubular rib structure from the first side, across the heel region, to the second side of the upper;

wherein the second segment is configured to be fixed relative to the knit element on the second side of the upper; and

wherein the first segment is configured to be disposed on the first side of the upper.

21. The knitted component of claim 20, wherein the tensile element extends along a first direction through the tubular rib structure, exits the knit element at the third segment, re-enters the tubular rib structure, and extends back along the tubular rib structure along a second direction;

and

wherein the first direction is opposite the second direction.

22. The knitted component of claim 20, wherein the tensile element extends through the tubular rib structure, exits the knit element at the third segment, re-enters the knit element, and exits the knit element through the back surface.

23. A method of forming an upper for an article of footwear, the method comprising:

forming a textile component that includes a textile element and a tensile element, wherein the textile element includes a front surface and a back surface, wherein the textile element includes a first end and a second end, and wherein the textile element further includes a tubular rib structure that extends generally between the first end and the second end;

routing the tensile element such that a first segment of the tensile element is received within the tubular rib structure;

routing the tensile element such that a second segment of the tensile element extends from the first segment and out of an open end of the tubular rib structure;

routing the tensile element such that a third segment of the tensile element extends from the first segment, out of the textile element from the front surface, and back into the textile element through the front surface;

assembling the textile component to define a first side, a forefoot region, a second side, and a heel region of the upper;

wherein assembling the textile component includes wrapping the textile component from the second side, across the forefoot region, across the first side, across the heel region, and back to the second side;

wherein assembling the textile component includes providing the first end of the textile element at the second side of the upper, and providing the second end of the textile element at the second side of the upper;

wherein assembling the textile component includes extending the first segment through the tubular rib structure from the first side, across the heel region, to the second side of the upper;

wherein assembling the textile component includes fixing the second segment relative to the textile element on the second side of the upper; and

wherein assembling the textile component includes providing the first segment on the first side of the upper.

24. The method of claim 23, further comprising:

extending the tensile element along a first direction through the tubular rib structure;

defining a loop at the third segment; and

extending the tensile element back along tubular rib structure along a second direction; and

wherein the first direction is opposite the second direction.

25. The method of claim 23, further comprising:

extending the tensile element through the tubular rib structure;

defining a loop at the third segment; and

extending the tensile element from the third segment through the back surface of the textile element to exit the textile element.

26. The method of claim 25, further comprising attaching an anchoring member to a portion of tensile element that is exposed from back surface of the textile element.

27. The method of claim 23, wherein forming the textile component includes:

knitting a knit element; and

incorporating a tensile element formed of unitary knit construction with the knit element.