Systems and methods for holding and implanting bone anchors

• US 9,192,415 B1
• Filed: 05/14/2013
• Issued: 11/24/2015
• Est. Priority Date: 02/06/2008
• Status: Active Grant

• Current Assignee: Nuvasive Incorporated
• Original Assignee: Nuvasive Incorporated
• Inventors: Dasso, Eric, Doose, Justin, Mueller, Richard, German, Robert, Arnold, Benajmin
• Primary Examiner(s): BECCIA, CHRISTOPHER J
• Application Number:
  US13/894,355
• Time in Patent Office: 924 Days
• Field of Search: 606/60, 606/86.A, 606/104, 606/105, 606246-279, 606300-331
• US Class Current: 1/1
• CPC Class Codes: A61B 17/708 with tubular extensions coaxially mounted on the bone anchors
• CPC Class Codes: A61B 17/7082 for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws driving other bone screws A61B17/8875
• CPC Class Codes: A61B 17/7083 Tools for guidance or insertion of tethers, rod-to-anchor connectors, rod-to-rod connectors, or longitudinal elements
• CPC Class Codes: A61B 17/7086 Rod reducers, i.e. devices providing a mechanical advantage to allow a user to force a rod into or onto an anchor head other than by means of a rod-to-bone anchor locking element; rod removers
• CPC Class Codes: A61B 17/8875 Screwdrivers, spanners or wrenches
• CPC Class Codes: A61B 17/90 Guides therefor

Abstract

Systems and methods for a guide assembly for introducing a bone anchor to an operative target site. The guide includes an outer sleeve and an inner sleeve. The outer sleeve has a distal anchor engaging end, a proximal end, and a central passage extending from the distal end to the proximal end. The inner sleeve may be situated in the central passage of the outer sleeve. The inner sleeve is movable being between a first position and a second position. The first position permits insertion of the bone anchor in the central passage. The second position releasably fixes the bone anchor to the guide assembly.

Claims

1. A guide assembly for introducing a bone anchor to an operative target site, the bone anchor including a housing having a pair of opposed arms defined by first and second opposed slots formed in the housing, comprising:

an outer sleeve having a distal end, a proximal end, a central passage extending from the distal end to the proximal end, a third slot open at the distal anchor engaging end and a fourth slot opposite the third slot and open at the distal anchor engaging end, wherein the distal end of the outer sleeve includes first and second lateral projections dimensioned to engage first and second recesses formed in the housing arms and first and second longitudinal ridges dimensioned to be received within first and second longitudinal grooves formed in the housing arms; and

an inner sleeve having a distal end, a proximal end, a fifth slot open at the distal end and aligned with the third slot of the outer sleeve and a sixth slot open at the distal end and aligned with the fourth slot of the outer sleeve, the inner sleeve being situated in the central passage and moveable along a longitudinal axis between an open position and a closed position for temporarily fixing the housing to the guide assembly, the inner sleeve further including a third and fourth longitudinal ridges that are received within third and fourth longitudinal grooves in the housing arms when the inner tube is in the closed position, and wherein the third and fifth slot are aligned with the first slot of the housing and the fourth and sixth slot are aligned with the second slot of the housing when the first and second lateral projections of the outer sleeve are engaged in the first and second recesses of the housing.

2. The guide assembly of claim 1, wherein the distal end of the outer sleeve includes a cutout dimensioned to pass the bone anchor housing such that said housing is permitted to be introduced into the central passageway from the side.

3. The guide assembly of claim 2, wherein the inner sleeve comprises a pair of distal extensions extending from the distal end of the inner sleeve and dimensioned to fill the cutout region when the inner sleeve is moved into the closed position and capture the housing in the central passageway.

4. The guide assembly of claim 3, wherein the third and fourth longitudinal ridges are situated on the distal extensions.

5. The guide assembly of claim 1, further comprising a locking mechanism to prevent the inner sleeve from moving from the closed position until the locking mechanism is disengaged.

6. The guide assembly of claim 5, wherein the locking mechanism automatically engages when the inner sleeve moves into the closed position.

7. The guide assembly of claim 5, wherein a portion of the inner sleeve extends beyond the proximal end of the outer sleeve and the locking mechanism comprises a first set of teeth fashioned on the proximal end of the outer sleeve and a complementary set of second teeth fashioned on the portion of the inner sleeve extending beyond the proximal end of the outer sleeve and facing the first set of teeth.

8. The guide assembly of claim 7, further comprising a reduction sleeve having a distal end, a proximal end, and a lumen dimensioned to slidably receive the outer sleeve therein;

a reduction extension releasably attachable to a proximal end of the inner sleeve and comprising a thread formed about an outer surface of the reduction extension; and

a handle comprising a lumen with an internal thread complementary to the thread formed on the reduction extension such that rotation of the handle causes the handle to move along the longitudinal axis, wherein the handle contacts the proximal end of the reduction sleeve and advancing the handle along the reduction extension towards the bone anchor causes the reduction sleeve to advance along the outer sleeve toward the bone anchor such that an elongate element in contact with the distal end of the reduction sleeve may be persuaded towards the bone anchor housing.

9. The guide assembly of claim 7, wherein the portion of the inner sleeve that extends beyond the proximal end of the outer sleeve is spring biased distally.

10. The guide assembly of claim 9, wherein proximally moving the portion of the inner sleeve that extends beyond the proximal end of the outer sleeve to overcome the spring bias disengages the locking mechanism.

11. The guide assembly of claim 7, further comprising a reduction sleeve having a distal end, a proximal end, and a lumen dimensioned to slidably receive the outer sleeve therein;

a reduction extension releasably attachable to a proximal end of the inner sleeve and comprising a thread formed about an outer surface of the reduction extension; and

a handle comprising a lumen with an internal thread complementary to the thread formed on the reduction extension such that rotation of the handle causes the handle to move along the longitudinal axis, wherein the handle contacts the proximal end of the reduction sleeve and advancing the handle along the reduction extension towards the bone anchor causes the reduction sleeve to advance along the outer sleeve toward the bone anchor such that an elongate element in contact with the distal end of the reduction sleeve may be persuaded towards the bone anchor housing.

12. A guide assembly for introducing a bone anchor to an operative target site, the bone anchor including a housing having a pair of opposed arms defined by first and second opposed slots formed in the housing, comprising:

an outer sleeve having a distal end, a proximal end, a central passage extending from the distal end to the proximal end, a third slot open at the distal anchor engaging end and a fourth slot opposite the third slot and open at the distal anchor engaging end, wherein the distal end of the outer sleeve includes first and second projections extending into the central passage and dimensioned to engage first and second recesses formed in the housing arms; and

an inner sleeve having a distal end, a proximal end, a fifth slot open at the distal end and aligned with the third slot of the outer sleeve and a sixth slot open at the distal end and aligned with the fourth slot of the outer sleeve, wherein the third and fifth slot are aligned with the first slot of the housing and the fourth and sixth slot are aligned with the second slot of the housing when the first and second projections of the outer sleeve are engaged in the first and second recesses of the housing, the inner sleeve being situated in the central passage and moveable along a longitudinal axis between an open position and a closed position for temporarily fixing a housing to the guide assembly, the distal end of the inner sleeve including a first distal extension having a first longitudinally extending engagement feature configured to slideably engage a complementary first longitudinally extending engagement feature on the housing and a second distal extension having a second longitudinally extending engagement feature configured to slideably engage a complementary second longitudinally extending engagement feature on the housing, a portion of the inner sleeve being spring biased distally, and wherein the guide assembly includes a locking mechanism to prevent the inner sleeve from moving from the closed position until the locking mechanism is disengaged.

13. The guide assembly of claim 12, wherein the locking mechanism automatically engages when the inner sleeve moves into the closed position.

14. The guide assembly of claim 13, wherein the portion of the inner sleeve that is spring biased distally extends beyond the proximal end of the outer sleeve and includes a distal facing set of teeth that engage a complementary set of proximal facing teeth on the outer sleeve that comprise the locking mechanism.

15. The guide assembly of claim 12, wherein the distal end of the outer sleeve includes a cutout dimensioned to pass the bone anchor housing such that said housing is permitted to be introduced into the central passageway from the side.