Intramedullary rod with spiraling flutes

• US 9,192,416 B2
• Filed: 10/09/2013
• Issued: 11/24/2015
• Est. Priority Date: 06/11/2004
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Siravo, Mark, Roth, Christoph Andreas
• Primary Examiner(s): Ramana, Anu
• Application Number:
  US14/050,066
• Publication Number:
  US 20140039496A1
• Time in Patent Office: 776 Days
• Field of Search: 606/62, 606/64, 606/66
• US Class Current: 1/1
• CPC Class Codes: A61B 17/72 Intramedullary pins, nails or other devices A61B17/744 takes precedence
• CPC Class Codes: A61B 17/7233 with special means of locking the nail to the bone
• CPC Class Codes: A61B 17/7241 the nail having separate elements through which screws pass
• CPC Class Codes: A61B 17/7283 with special cross-section of the nail
• CPC Class Codes: A61B 17/744 the longitudinal elements coupled to an intramedullary nail

Abstract

This invention relates generally to devices, systems and methods for the internal fixation of bone fractures, and particularly, to intramedullary fracture fixation devices such as those used in, for example, the treatment of long bone fractures. An IM rod preferably is provided with multiple curved sections in different planes preferably designed to conform with the long bones of a patient, both during insertion and in the rod'"'"'s final position in the long bone. In addition, the overlap of portions of the curved sections results in a co-planar curvature of portions of the IM rod which assist in the insertion process by guiding the proper rotation of the IM rod as it is inserted into the bone. Spiraling flutes extending down the distal portion of the rod also assist in properly guiding and orienting the rod about its longitudinal axis during insertion such that the appropriate segment of the curved rod conforms with the appropriate portion of the long bone at the appropriate place.

Claims

1. A method for treating long bone fractures, comprising:

creating an entry site into a medullary canal of a long bone, the entry site being laterally offset from a longitudinal axis of the medullary canal;

positioning an intramedullary rod at an opening of the entry site in an initial position relative to the bone, the intramedullary rod extending along a rod longitudinal axis and including a head and a stem, the stem comprising first, second and third curved segments, wherein the first and second curved segments curve relative to the rod longitudinal axis in a first plane and the third curved segment curving relative to the rod longitudinal axis in a second plane, and the rod includes a plurality of spiral flutes extending along a portion of the stem; and

inserting the intramedullary rod into the medullary canal of the bone by moving the intramedullary rod distally with respect to the bone, the spiral flutes rotating the intramedullary rod about the rod longitudinal axis as the intramedullary rod is inserted distally into the bone so that the first and second curved segments conform to the opening of the entry site as the intramedullary rod is moved from the initial position to a desired final position within the medullary canal.

2. The method of claim 1, wherein the third curved segment corresponds to a curvature of the medullary canal when the intramedullary rod is in the final position.

3. The method of claim 2, wherein one of the first and second curved segments overlaps the third curved segment along the longitudinal axis of the intramedullary rod.

4. The method of claim 2, wherein the third curved segment has a third radius of curvature between 500mm and 2500 mm.

5. The method of claim 1, further comprising inserting a fixation element through a transverse opening extending through the intramedullary rod to fix the intramedullary rod relative to the bone.

6. The method of claim 5, wherein the transverse opening extends through the nail at an angle with respect to the rod longitudinal axis.

7. The method of claim 1, further comprising creating a cavity through the medullary canal of the bone using a flexible reamer.

8. The method of claim 1, wherein the intramedullary rod is rotated approximately 90 degrees from the initial position to the final position.

9. The method of claim 1, further comprising coupling an end cap to a proximal end of the intramedullary rod to prevent bony ingrowth therein.

10. The method of claim 1, wherein the first curved segment is separated from the second curved segment by a substantially straight extending section there between.

11. The method of claim 1, wherein the flutes are formed as spiral projections from an external surface of a portion of the stem.

12. The method of claim 1, wherein the intramedullary nail further includes a spiral channel formed between adjacent flutes.

13. The method of claim 1, wherein the first curved segment is between 10 mm and 60 mm in length.

14. The method of claim 1, wherein the second curved segment is between 10 mm and 220 mm in length.

15. The method of claim 1, wherein the first segment has a first radius of curvature and the second curved segment has a second radius of curvature, the first radius of curvature being different than the second radius of curvature.

16. The method of claim 15, wherein the second radius of curvature is larger than the first radius of curvature.

17. The method of claim 15, wherein the first radius of curvature is between 100 mm and 500 mm and the second radius of curvature is between 100 mm and 1500 mm.

18. The method of claim 1, wherein each of the the first and second curved segments has a corresponding center of curvature, both centers of curvature being located on the same side of the longitudinal axis in the first plane.