Sealing systems and methods employing a switchable drape

• US 9,192,444 B2
• Filed: 12/14/2012
• Issued: 11/24/2015
• Est. Priority Date: 12/16/2011
• Status: Active Grant

• Current Assignee: Solventum Intellectual Properties Company (Solventum Corp.)
• Original Assignee: KCI Licensing Incorporated (3M Company)
• Inventors: Locke, Christopher Brian, Robinson, Timothy Mark, Luckemeyer, James
• Primary Examiner(s): BROWN, MICHAEL A
• Application Number:
  US13/715,982
• Publication Number:
  US 20130152945A1
• Time in Patent Office: 1,075 Days
• Field of Search: 128849-856, 602 41- 47
• US Class Current: 1/1
• CPC Class Codes: A61B 2046/205 Adhesive drapes
• CPC Class Codes: A61F 13/0253 characterized by the adhesive material
• CPC Class Codes: A61F 13/05 specially adapted for use with sub-pressure or over-pressure therapy, wound drainage or wound irrigation, e.g. for use with negative-pressure wound therapy [NPWT]
• CPC Class Codes: A61M 1/915 Constructional details of the pressure distribution manifold
• CPC Class Codes: A61M 1/96 Suction control thereof
• CPC Class Codes: Y10T 156/1056 Perforating lamina

Abstract

A sealing system that includes a switchable drape is presented. The drape provides enhanced sealing by using a high-strength adhesive. In one instance, the switchable drape has a plurality of perforations through which a switching solution may be delivered to the high-strength adhesive. The switching solution causes the high-strength adhesive to become less adhesive so that the switchable drape may be removed more easily. Other systems, methods, and drapes are presented.

Claims

1. A sealing system for use in treating a tissue site on a patient with reduced pressure, the sealing system comprising:

an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of slits extending through the outer layer and having no drape material removed from the outer layer;

a high-strength adhesive coupled to the second side of the outer layer, wherein the high-strength adhesive has a first side, a second side, and a tackiness; and

a switching solution, wherein when the switching solution is applied to the high-strength adhesive, the tackiness of the high-strength adhesive decreases.

2. The system of claim 1, wherein the outer layer comprises a high-moisture-vapor-transfer rate material.

3. The system of claim 1, wherein the outer layer has a thickness in the range of about 5 microns to about 60 microns.

4. The system of claim 1, wherein the plurality of slits comprise a plurality of apertures having an average effective diameter between about 0.05 mm and about 0.4 mm.

5. The system of claim 1, wherein the plurality of slits comprise a plurality of apertures, and a surface area of the drape material removed to form the plurality of apertures is between about 0.2% to about 13% of surface area of the outer layer.

6. The system of claim 1, wherein the high-strength adhesive comprises an acrylic adhesive.

7. The system of claim 1, wherein the high-strength adhesive further comprises expansion members that are configured to expand primarily perpendicularly to the second side of the outer layer when activated by the switching solution.

8. The system of claim 1, wherein the switching solution comprises alcohol.

9. The system of claim 1, wherein the switching solution further comprises a local pain killer.

10. The system of claim 1, further comprising a first release member coupled to the first side of the outer layer and a second release member coupled to the second side of the high-strength adhesive.

23. The system of claim 1, further comprising:

a first release member having gripping portions and coupled to the first side of the outer layer; and

a second release member having gripping portions and coupled to the second side of the high-strength adhesive.

24. The system of claim 1, wherein the slits comprise half-moon slits.

25. The system of claim 1, wherein the switching solution is adapted to decrease the tackiness of the high-strength adhesive between about 0% and about 70%.

26. The system of claim 1, wherein the switching solution is adapted to decrease the tackiness of the high-strength adhesive by about 50%.

27. The system of claim 1, wherein the high-strength adhesive further comprises expansion members formed of a compressed and cooled foam and disposed within the high-strength adhesive, the expansion members configured to expand primarily perpendicularly to the second-side of the outer layer when activated by the switching solution.

29. The system of claim 1, wherein the perforations have a pitch in the range of about 1.0 mm to about 3.0 mm.

30. The system of claim 1, wherein the high-strength adhesive has a bond strength in the range of greater than about 144 N/M to about 288 N/m.

31. The system of claim 1, wherein the high-strength adhesive has a bond strength in the range of greater than about 144 N/M to about 288 N/m, and the switching solution is adapted to decrease the tackiness of the high-strength adhesive by about 50%.

11. A method of manufacturing a switchable drape, the method comprising:

supplying an outer layer formed from a flexible drape material having a first side and a second side;

perforating the outer layer to form a plurality of perforations;

applying a high-strength adhesive to the second side of the outer layer, wherein the high-strength adhesive has a first side and a second side and wherein the high-strength adhesive covers the plurality of perforations;

applying a first release member to the first side of the outer layer; and

applying a second release member to the second side of the high-strength adhesive.

12. The method of claim 11, wherein perforating the outer layer comprises perforating a peripheral portion of the outer layer.

13. The method of claim 11, wherein perforating the outer layer comprises perforating the outer layer in a tear pattern to facilitate tearing of the drape material of the outer layer.

14. The method of claim 11, further comprising disposing expansion members in the high-strength adhesive, wherein the expansion members are configured to primarily expand perpendicularly to the second side of the outer layer.

15. A kit for forming a seal over a portion of a patient'"'"'s body, the kit comprising:

a switchable drape;

a switching solution;

wherein the switchable drape comprises;

an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer,

a high-strength adhesive coupled to the second side of the outer layer, wherein the high-strength adhesive has a first side and a second side,

a first release member releasably coupled to the first side of the outer layer, and

a second release member releasably coupled to the second side of the high-strength adhesive; and

wherein, once applied, the switching solution lessens the adhesive strength of the high-strength adhesive.

16. A method of treating a patient with reduced pressure, the method comprising:

deploying a manifold adjacent to the tissue site;

deploying a switchable drape over the manifold to create a sealed space, wherein the switchable drape comprises;

an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer, and

a high-strength adhesive coupled to the second side of the outer layer, wherein the high-strength adhesive has a first side and a second side;

supplying reduced pressure to the sealed space;

disposing a switching solution on the first side of the outer layer of the switchable drape; and

removing the switchable drape from the tissue site.

17. A method of treating a tissue site on a patient with reduced pressure, the method comprising:

deploying a manifold proximate to the tissue site;

deploying a medical drape over the manifold to create a sealed space;

supplying reduced pressure to the sealed space;

terminating the reduced pressure supplied to the sealed space;

creating perforations through the medical drape;

applying a switching solution onto the first side of the drape; and

removing the drape.

18. A sealing system for use in treating a tissue site on a patient with reduced pressure, the system comprising:

an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer;

a high-strength adhesive having a first side and a second side;

a soluble layer coupled to the second side of the outer layer and the first side of the high-strength adhesive; and

a switching solution, wherein the soluble layer is operable to substantially dissolve when wetted with the switching solution.

19. The sealing system of claim 18, wherein the switching solution is operable to lessen the adhesive strength of the high-strength adhesive.

20. A method of treating a tissue site on a patient with reduced pressure, the method comprising:

deploying a manifold proximate to the tissue site;

deploying a sealing system over the manifold to create a sealed space containing the manifold, wherein the sealing system comprises;

an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer,

a high-strength adhesive having a first side and a second side,

a soluble layer coupled to the second side of the outer layer and the first side of the high-strength adhesive, and

a switching solution, wherein the switching solution is operable to substantially dissolve and decrease the adhesive strength of the of the high-strength adhesive;

supplying reduced pressure to the sealed space;

applying the switching solution onto the first side of the outer layer until the soluble layer is substantially dissolved; and

removing the sealing system.

21. A sealing system for use in treating a tissue site on a patient with reduced pressure, the system comprising:

an outer layer formed from a drape material and having a first side and a second side;

a high-strength adhesive having a first side and a second side;

a wicking layer disposed adjacent to at least a portion of the high-strength adhesive and having a plurality of wicking-layer ends extending to at least a peripheral portion of the high-strength adhesive;

a switching solution, wherein the switching solution is operable to lessen the adhesive strength of the of the high-strength adhesive; and

wherein the wicking layer is operable to transport the switching solution from the wicking-layer ends to at least the peripheral portion of the adhesive.

28. The system of claim 21, wherein the outer layer has a plurality of perforations extending through the outer layer.

22. A method of treating a tissue site on a patient, the method comprising:

deploying a manifold proximate to the tissue site;

deploying a sealing system over the manifold to create a sealed space containing the manifold, wherein the sealing system comprises;

an outer layer formed from a drape material and having a first side and a second side,

a high-strength adhesive having a first side and a second side,

a wicking layer adjacent to at least a portion of the high-strength adhesive and having a plurality of wicking-layer ends extending to at least a peripheral portion of the high-strength adhesive,

a switching solution, wherein the switching solution is operable to lessen the adhesive strength of the of the high-strength adhesive, and

wherein the wicking layer is operable to transport the switching solution from the plurality of wicking-layer ends to at least the peripheral portion of the adhesive;

supplying reduced pressure to the sealed space;

applying the switching solution onto the wicking-layer ends until the adhesive strength of the high-strength adhesive is decreased at least at the peripheral portion; and

removing the sealing system.