Golf club head having a multi-material face

• US 9,192,826 B2
• Filed: 11/01/2013
• Issued: 11/24/2015
• Est. Priority Date: 07/08/2010
• Status: Active Grant

• Current Assignee: Acushnet Company (FILA Holdings Corp.)
• Original Assignee: Acushnet Company (FILA Holdings Corp.)
• Inventors: Golden, Charles E., Deshmukh, Uday V.
• Primary Examiner(s): Passaniti, Sebastiano
• Application Number:
  US14/070,311
• Publication Number:
  US 20140106897A1
• Time in Patent Office: 753 Days
• Field of Search: 473324-350, 473287-292
• US Class Current: 1/1
• CPC Class Codes: A63B 2209/02 with reinforcing fibres, e.g. carbon, polyamide fibres
• CPC Class Codes: A63B 2209/023 Long, oriented fibres, e.g. wound filaments, woven fabrics, mats
• CPC Class Codes: A63B 53/042 the face insert consisting of a material different from that of the head
• CPC Class Codes: A63B 53/0429 the face insert comprising two or more layers of material
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/0458 with non-uniform thickness of the impact face plate
• CPC Class Codes: A63B 53/0462 characterised by tapering thickness of the impact face plate
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like

Abstract

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a striking face that forms a pocket, wherein the pocket is filled with a secondary material having a lower density to improve the performance of the golf club head. The multi-material face disclosed in accordance with the present invention may generally have a characteristic time slope of greater than about 5 and less than about 50, wherein the characteristic time slope is determined based on the various data points collected according to the United States Golf Association'"'"'s (USGA'"'"'s) Characteristic Time (CT) test.

Claims

1. A golf club head comprising:

a hollow unitary shell, made out of a first material having a first density, forming at least on opening near a frontal portion of said golf club head;

a striking face portion at said frontal portion of said golf club head; and

a face backing layer, made out of a second material having a second density, at an internal back surface of said striking face;

wherein said face backing layer further comprises an extension creating a face to body joint,

wherein said face to body joint of said extension is placed away from the striking plane and forms an external surface of said golf club head,

wherein said extension separates said striking face portion from said hollow unitary shell such that no part of said striking face portion comes in contact with said hollow unitary shell, and

wherein said second density is lower than said first density.

2. The golf club head of claim 1, wherein said face to body joint is a lap joint.

3. The golf club head of claim 1, wherein said striking face portion further comprises a return portion, said return portion of said striking face portion has a thickness of less than about 1.0 mm.

4. The golf club head of claim 3, wherein said return portion of said striking face portion has a thickness of less than about 0.8 mm.

5. The golf club head of claim 4, wherein said return portion of said striking face portion has a thickness of less than about 0.7 mm.

6. The golf club head of claim 1, wherein said second material is a carbon fiber based composite material.

7. The golf club head of claim 6, wherein said composite material has a strain to failure percentage of greater than about 1.5% and less than about 10.0%.

8. The golf club head of claim 7, wherein said strain to failure percentage is greater than about 2.0% and less than about 8.0%.

9. The golf club head of claim 8, wherein said strain to failure percentage is about 2.5%.

10. The golf club head of claim 1, wherein said face backing layer has a crown extension distance that is greater than a sole extension distance.

11. The golf club head of claim 10, wherein said crown extension distance is greater than about 25 mm and the sole extension distance is between about 10 mm and about 25 mm.

12. The golf club head of claim 11, wherein said crown extension distance is greater than about 27.5 mm and the sole extension distance is between about 12.5 mm and about 27.5 mm.

13. The golf club head of claim 12, wherein said crown extension distance is greater than about 30 mm and the sole extension distance is between about 15 mm and about 30 mm.

14. A golf club head comprising:

a hollow unitary shell, made out of a first material having a first density, forming at least on opening near a frontal portion of said golf club head;

a striking face portion at said frontal portion of said golf club head; and

a face backing layer, made out of a second material having a second density, at an internal back surface of said striking face;

wherein said face backing layer further comprises an extension placed away from the striking plane and forming an external surface of said golf club head and creating a face to body joint such that no part of said striking face portion comes in contact with said hollow unitary shell,

wherein said second density is lower than said first density,

wherein said second material is a carbon fiber based composite material, and

wherein said golf club head has a first peak frequency to volume ratio of greater than about 7.0 hertz/cc and less than about 15.0 hertz/cc;

said first peak frequency to volume ratio is defined as a first peak frequency of a signal power diagram of the sound of said golf club head as it impacts a golf ball, divided by a volume of said golf club head.

15. The golf club head of claim 14, wherein said volume is greater than about 400 cc and less than about 500 cc.

16. The golf club head of claim 15, wherein said striking face portion further comprises a return portion, said return portion at least partially overlaps said extension of said face backing layer.

17. The golf club head of claim 16, wherein an overlap portion of said return portion has a thickness of less than about 0.8 mm.

18. The golf club head of claim 14, wherein said composite material has a strain to failure percentage of greater than about 1.5% and less than about 10.0%.

19. The golf club head of claim 18, wherein said strain to failure percentage is greater than about 2.0% and less than about 8.0%.

20. The golf club head of claim 19, wherein said strain to failure percentage is about 2.5%.