Modular instrument tray

• US 9,198,811 B2
• Filed: 09/06/2013
• Issued: 12/01/2015
• Est. Priority Date: 09/07/2012
• Status: Active Grant

• Current Assignee: Medtronic Xomed Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Xomed Incorporated (Medtronic Plc)
• Inventors: Pizzato, Michael, Burttram, Jerry
• Primary Examiner(s): REYNOLDS, STEVEN ALAN
• Application Number:
  US14/019,649
• Publication Number:
  US 20140069841A1
• Time in Patent Office: 816 Days
• Field of Search: 206/570, 206/370, 206/363, 206/499, 206/501, 206/503, 206/505, 206/514, 422/300, 220/23.88, 220/23.83
• US Class Current: 1/1
• CPC Class Codes: A61B 2050/006 perpendicular to the lid plane, e.g. by a downward movement
• CPC Class Codes: A61B 2050/007 Locking clamps
• CPC Class Codes: A61B 2050/3007 Stackable casings
• CPC Class Codes: A61B 2050/3008 having multiple compartments
• CPC Class Codes: A61B 2050/3009 having means for connecting similar adjacent containers
• CPC Class Codes: A61B 2050/3011 having carrying handles
• CPC Class Codes: A61B 50/20 Holders specially adapted for surgical or diagnostic appliances or instruments drapes with means to hold surgical instruments A61B46/23; for catheters A61M25/02
• CPC Class Codes: A61B 50/22 Racks
• CPC Class Codes: A61B 50/30 Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments for wound clamps A61B17/10; for ligaturing clips A61B17/122; packages or dispensers for surgical gloves or finger-stalls A61B42/40
• CPC Class Codes: A61B 50/33 Trays
• CPC Class Codes: A61B 50/34 Baskets
• CPC Class Codes: A61F 17/00 First-aid kits
• CPC Class Codes: B25H 3/026 by displacement in a direction substantially perpendicated to th base
• CPC Class Codes: B25H 3/06 Trays

Abstract

A modular instrument kit configured to receive a plurality of instrument trays therein. At least one of the trays includes a planar base, a rear wall orientated at an angle relative to the base, a flange, and an instrument support configured to support a plurality of surgical instruments. The at least one tray is configured to be seated on a generally planar surface in a free-standing position to support the plurality of surgical instruments such that tips of the instruments extend upward so as to be readily viewable in an operating room. The at least one tray is configured to be hung from a generally vertical surface with the rear wall generally flush against a first surface of the generally vertical surface and the flange in contact with a second surface of the generally vertical surface that is opposite to the first surface.

Claims

1. A modular instrument kit comprising:

a container;

a first tray comprising a first aperture; and

a first rack comprising

a flange, wherein the first rack hangs via the flange from and over an upper edge of a sidewall of the container, and

a first instrument support member that (i) supports a plurality of surgical instruments, and (ii) couples the plurality of surgical instruments to the first tray,

wherein

the container receives the first tray and the first rack,

the first tray receives and engages with the first rack,

the first aperture receives the flange of the first rack when the first rack is being seated on the first tray, and

insertion of the flange into the first aperture maintains placement of the first rack relative to the first tray.

2. The modular instrument kit of claim 1, wherein:

the first rack comprises a plurality of instrument support members;

the plurality of instrument support members include the first instrument support member; and

the plurality of instrument support members such that tips of the plurality of surgical instruments extend upward to be readily viewable.

3. The modular instrument kit of claim 1, wherein the flange hangs the first rack from the sidewall with a wall of the first rack being flush against the sidewall.

4. The modular instrument kit of claim 3, wherein the flange contacts the upper edge of the sidewall when the first rack is hanging from the sidewall.

5. The modular instrument kit of claim 1, wherein:

the first tray comprises a second aperture;

the first rack comprises a coupling member; and

the coupling member is received within the second aperture when the first rack is being seated on the first tray.

6. The modular instrument kit of claim 5, wherein:

the first tray comprises a base;

the rack comprises

a support base,

a rack wall that extends from the support base, and

an intermediate member that extends from the rack wall; and

the first tray defines a receptacle that receives the rack wall and the intermediate member; and

the intermediate member is on an opposite side of the base of the first tray than the support base of the rack when the rack is seated on the first tray.

7. The modular instrument kit of claim 1, further comprising a second tray, wherein:

the second tray is received within the container; and

the first tray is received on the second tray.

8. The modular instrument kit of claim 1, further comprising a second rack that is received by and engages with the first tray.

9. The modular instrument kit of claim 1, further comprising a second rack that hangs via a second flange from the sidewall of the container.

10. The modular instrument kit of claim 1, further comprising:

a second rack that engages with the first tray when the second rack is seated on the first tray; and

a second tray received beneath the first tray and between portions of the first rack and the second rack.

11. A modular instrument kit comprising:

a container;

a first tray;

a first rack comprising

a planar base,

a wall connected to and extending from the base,

a flange, and

an instrument support member supports a plurality of surgical instruments; and

a second rack,

wherein

the first rack hangs over and from an upper edge of a sidewall of the first tray with (i) the wall of the first rack flush against the sidewall, and (ii) the flange being in contact with the sidewall,

the first rack supports the plurality of surgical instruments in an upright orientation when the first rack is hanging from the sidewall,

the flange is received within a first aperture of the first tray when the first rack and the first tray are being seated within the container, and

the second rack hangs from an opposite side of the sidewall than the first rack.

12. The modular instrument kit of claim 11, wherein the flange contacts the upper edge of the sidewall when the first rack is hanging from the sidewall.

13. The modular instrument kit of claim 11, wherein the flange extends over the upper edge of the sidewall when the first rack is hanging from the sidewall.

14. The modular instrument kit of claim 11, wherein a coupling member of the first rack is received within another aperture of the first tray when the first rack and the first tray are being seated within the container.

15. The modular instrument kit of claim 11, wherein:

the first tray defines a receptacle that receives at least a portion of the planar base of the first rack; and

the planar base is on an opposite side of the first tray than the instrument support member.

16. The modular instrument kit of claim 11, wherein:

the flange is a first flange at a first end of the first rack;

the first rack includes a second flange;

the second flange is at a second end of the first rack; and

the first flange and the second flange engage with the first tray when the first rack is seated on the first tray.

17. The modular instrument kit of claim 11, wherein:

a first portion of the first rack extends through a second aperture of the first tray when the first rack is seated on the first tray; and

a second portion of the second rack extends through a third aperture of the first tray when the second rack is seated on the first tray.

18. A modular instrument kit comprising:

a container;

a first tray received within the container, the first tray including a plurality of instrument mounts and a first slot; and

a first rack comprising

a support base,

a planar base separate from the support base, wherein the planar base supports the first rack in an upright orientation on a planar surface,

an intermediate rack member connected between the support base and the planar base and received within an aperture of the first tray, wherein the intermediate rack member is on an opposite side of the first tray than the support base when the first rack is seated on the first tray,

a wall that extends from the support base through the aperture to the intermediate rack member when the first rack is seated on the first tray,

a flange extending from the first rack, wherein the first rack hangs via the flange from a sidewall of the container, wherein the flange engages with the first slot of the first tray when the first rack is seated on the first tray, and

an instrument support member that supports a plurality of surgical instruments and couples the plurality of surgical instruments to the first rack.

19. The modular instrument kit of claim 18, wherein the planar base is configured to support the first rack in an upright orientation on the planar surface such that the first rack supports the plurality of surgical instruments such that tips of the plurality of surgical instruments extend upward to be readily viewable.

20. The modular instrument kit of claim 18, wherein the first rack hangs from the sidewall via the flange with the wall of the first rack flush against the sidewall.

21. The modular instrument kit of claim 20, wherein the flange contacts an edge of the sidewall when the first rack is hanging from the sidewall.

22. The modular instrument kit of claim 18, wherein:

the first tray defines a second slot; and

the second slot receives a coupling member of the first rack.

23. The modular instrument kit of claim 18, further comprising:

a second rack that engages with the first tray and holds a second plurality of surgical instruments; and

a second tray comprising a plurality of inserts, wherein each of the plurality of inserts comprise a plurality of support members, and wherein the plurality of support members of the plurality of inserts support respectively a third plurality of instruments.