Shear resistant wound dressing for use in vacuum wound therapy

• US 9,199,012 B2
• Filed: 03/12/2009
• Issued: 12/01/2015
• Est. Priority Date: 03/13/2008
• Status: Active Grant

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Vitaris, Ronald F., Vitaris, Bethany A.
• Primary Examiner(s): Zalukaeva, Tatyana
• Assistant Examiner(s): TREYGER, ILYA Y
• Application Number:
  US12/402,840
• Publication Number:
  US 20090234309A1
• Time in Patent Office: 2,455 Days
• Field of Search: 604/311, 604/312, 604/313, 604/315, 604/316, 604/318
• US Class Current: 1/1
• CPC Class Codes: A61F 13/01029 made of multiple layers
• CPC Class Codes: A61F 13/01046 Air-vapor permeability
• CPC Class Codes: A61F 13/05 specially adapted for use with sub-pressure or over-pressure therapy, wound drainage or wound irrigation, e.g. for use with negative-pressure wound therapy [NPWT]
• CPC Class Codes: A61F 2013/00174 possibility of applying pressure
• CPC Class Codes: A61F 2013/00536 for draining or irrigating wounds
• CPC Class Codes: A61F 2013/0054 for deep wounds
• CPC Class Codes: A61M 1/78 Means for preventing overflow or contamination of the pumping systems combined with drainage containers A61M1/60
• CPC Class Codes: A61M 1/784 by filtering, sterilising or disinfecting the exhaust air, e.g. swellable filter valves
• CPC Class Codes: A61M 1/79 Filters for solid matter specially adapted for dental use A61C17/065
• CPC Class Codes: A61M 1/90 Negative pressure wound therapy devices, i.e. devices for applying suction to a wound to promote healing, e.g. including a vacuum dressing
• CPC Class Codes: A61M 1/912 Connectors between dressing and drainage tube
• CPC Class Codes: A61M 1/915 Constructional details of the pressure distribution manifold
• CPC Class Codes: A61M 2205/7545 for solid matter, e.g. microaggregates

Abstract

A cover layer for a vacuum wound therapy dressing includes a backing layer formed from a flexible polymeric membrane and an adhesive layer for affixing the backing layer over a wound bed to provide a substantially fluid-tight seal around a perimeter of the wound bed. The cover layer is reinforced with a reinforcement layer extending to a peripheral region of the backing layer to distribute forces associated with evacuating a reservoir, as defined by or within the cover, to stimulate healing of the wound bed.

Claims

1. A vacuum wound therapy dressing comprising:

a backing layer comprising a flexible polymeric membrane, the backing layer including an inner wound facing side, an outer side opposite the wound facing side, and an aperture extending through the backing layer;

an adhesive disposed on the inner wound facing side of the backing layer, the adhesive adapted to affix the backing layer over a wound and provide a substantially fluid-tight seal around a perimeter of the wound;

a reinforcement layer in contact with the backing layer and disposed on the inner wound facing side of the backing layer;

an absorbent filler including an inner wound facing side, wherein the absorbent filler is configured to be in fluid communication with the reinforcement layer and configured to collect exudate removed from the wound; and

a perforated wound contact layer configured to be in direct contact with the wound, wherein the absorbent filler is positioned over the wound contact layer; and

a vacuum port configured to fluidically connect a vacuum system to the dressing, wherein the vacuum port is configured to provide a fluid passage for fluid coupling between a vacuum tube and the wound, wherein the vacuum port comprises;

a flange having an underside and a top side, wherein the underside of the flange has an opening positioned over the aperture in the backing layer and the underside of the flange is secured to the outer side of the backing layer; and

a connector segment extending above the flange, the connector segment configured to be connected to the vacuum tube; and

a filter screen positioned underneath the vacuum port, the filter screen configured to prevent migration of particles into the vacuum port.

2. The dressing according to claim 1, wherein the reinforcement layer comprises a network of interlinked fibers that comprises a mesh formed from polyethylene terephthalate fibers (PET).

3. The dressing according to claim 1, wherein the adhesive is affixed to a peripheral region of the backing layer and includes an opening such that the adhesive does not extend to a central region of the dressing.

4. The dressing according to claim 3, wherein the adhesive overlaps a portion of the reinforcement layer such that the reinforcement layer is affixed to the backing layer.

5. The dressing according to claim 1, wherein the backing layer comprises a polyurethane film having a thickness from about 0.8 mils to about 1.0 mils.

6. The dressing according to claim 1, wherein the backing layer comprises a moisture vapor permeable membrane.

7. The dressing according to claim 1, wherein the reinforcement layer is substantially liquid resistant.

8. The dressing according to claim 1, wherein the reinforcement layer comprises a mesh formed from fibers.

9. The dressing according to claim 8, wherein the fibers are interlinked.

10. The dressing according to claim 1, wherein the absorbent filler comprises material configured to trap exudate.

11. The dressing according to claim 1 in combination with the vacuum system including a vacuum source configured to provide reduced pressure to the wound.

12. The dressing according to claim 1, wherein the wound contact layer is configured to promote a substantially unidirectional flow of fluid so as to prevent exudate removed from the wound from flowing back into the wound when vacuum is applied to the wound.

13. The dressing according to claim 1, wherein the filter screen is configured to extend across the opening in the underside of the vacuum port such that fluid passing through the fluid passage of the vacuum port passes through the filter screen.

14. The dressing according to claim 1, wherein the backing layer, the reinforcement layer and the wound contact layer have a square shape.

15. The dressing according to claim 1, wherein the aperture in the backing layer is located in a central region of the backing layer.

16. The dressing according to claim 1, wherein the reinforcement layer has stiffness suitable to resist deformation of the dressing during application of vacuum wound therapy to the wound.