Method and a device pertaining to the service need of a filter in a SCR-system's liquid supply device

• US 9,199,198 B2
• Filed: 04/19/2011
• Issued: 12/01/2015
• Est. Priority Date: 04/23/2010
• Status: Active Grant

• Current Assignee: Scania CV AB (Volkswagen AG)
• Original Assignee: Scania CV AB (Volkswagen AG)
• Inventors: Arvidsson, Daniel, Bremberg, Per, Liljestrand, Andreas
• Primary Examiner(s): Sasaki, Shogo
• Application Number:
  US13/642,939
• Publication Number:
  US 20130078156A1
• Time in Patent Office: 1,687 Days
• Field of Search: 700/266, 702/31, 702/32
• US Class Current: 1/1
• CPC Class Codes: B01D 53/9431 Processes characterised by a specific device
• CPC Class Codes: B23P 6/00 Restoring or reconditioning objects straightening or restoring form of sheet metal, metal rods, metal tubes, metal profiles, or specific articles made therefrom B21D1/00, B21D3/00; repairing defective or damaged objects by casting techniques B22D19/10
• CPC Class Codes: F01N 11/00 Monitoring or diagnostic devices for exhaust-gas treatment apparatus , e.g. for catalytic activity safety, indicating or supervising devices for internal combustion engines F02B77/08; testing of machines G01M13/00
• CPC Class Codes: F01N 2550/05 Systems for adding substances into exhaust
• CPC Class Codes: F01N 2610/02 the substance being ammonia or urea
• CPC Class Codes: F01N 2610/14 Arrangements for the supply of substances, e.g. conduits
• CPC Class Codes: F01N 2610/1426 Filtration means
• CPC Class Codes: F01N 2900/1808 Pressure
• CPC Class Codes: F01N 2900/1811 Temperature
• CPC Class Codes: F01N 2900/1812 Flow rate
• CPC Class Codes: F01N 3/2066 Selective catalytic reduction [SCR]
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems
• CPC Class Codes: Y10T 137/0402 Cleaning, repairing, or assembling

Abstract

Disclosed is a method pertaining to SCR systems for exhaust cleaning whereby liquid is supplied to a feed device via which it is supplied to a dosing unit at a consumption point of the SCR system. The method includes continuously determining cumulative amounts of liquid dosed via the dosing unit. Need for replacement or cleaning of a filter unit for said liquid is also determined on the basis of the cumulative amounts of liquid dosed. The method further includes dosing at least part of the liquid supplied via the feed device and feeding undosed liquid back in a return flow to enable it to be supplied again to the feed device. Also disclosed is a computer program product that includes code for a computer for implementing the disclosed method.

Claims

1. A method pertaining to an SCR system for exhaust cleaning whereby a liquid is supplied from a container to a feed device via which it is then supplied to a dosing unit located adjacent to a consumption point of an exhaust pipe of the SCR system or back to the container and said liquid is filtered by a filter unit while the liquid is supplied to the dosing unit, comprising:

dosing, by the dosing unit, at least part of the liquid supplied via the feed device to the consumption point of the exhaust pipe, the dosing being controlled by a control unit;

feeding, by a return line, any part of the liquid not dosed by the dosing unit back in a return flow to the container to enable said liquid to be supplied again to said feed device, the feeding being controlled by the control unit;

continuously determining, by the control unit, cumulative amounts of the liquid dosed via the dosing unit;

determining a need, by the control unit, for replacement or cleaning of the filter unit to filter said liquid on the basis of said cumulative amounts of the liquid dosed and notifying the need, by the control unit, for replacement or cleaning of the filter unit.

2. The method according to claim 1, further comprising the step of:

determining, by the control unit, the need by comparing a value which represents the cumulative amounts of liquid dosed with a predetermined value.

3. The method according to claim 2, further comprising the step of:

determining, by the control unit, the need on the basis of the amount of any part of the liquid not dosed by the dosing unit, the amount of any part of the liquid not dosed by the dosing unit being used by the control unit to choose, alter, or both choose and alter the predetermined value.

4. The method according to claim 1, further comprising the step of:

determining, by the control unit, said cumulative amounts of liquid dosed, on the basis of pressures of the liquid in or adjacent to the dosing unit during at least one period of time when said liquid is being dosed.

5. The method according to claim 1, further comprising the step of:

determining, by the control unit, said cumulative amounts of liquid dosed, on the basis of a prevailing temperature of the liquid at any selected location in said SCR system and/or a differential pressure between the liquid in or adjacent to the dosing unit and an exhaust flow of said exhaust pipe.

6. The method according to claim 1, in which said filter unit is placed detachably in said feed device.

7. The method according to claim 1, wherein said liquid is a reducing agent.

8. The method according to claim 1, further comprising the step of:

activating, by the control unit, a notification device or method where the need is determined.

9. The method according to claim 1, further comprising the step of:

where the need is determined, manually replacing said filter unit by another filter unit, or manually cleaning said filter unit.

19. A computer program pertaining to SCR systems for exhaust cleaning stored on a non-transitory computer-readable medium, which computer program comprises program code for causing:

(1) the control unit of claim 1 to perform or control the performance of steps according to claim 1 or (2) a computer connected to the control unit of claim 1 to cause the control unit of claim 1 to perform or control the performance of steps according to claim 1.

20. A system comprising an electronic control unit and a computer program product comprising a program code stored on a non-transitory computer-readable medium for performing or controlling the performance of method steps according to claim 1, wherein the computer program product is run on the electronic control unit or on another computer connected to the electronic control unit.

10. A device comprising:

an SCR system for exhaust cleaning comprising an exhaust pipe;

a container to hold a liquid;

a feed device to which the liquid is supplied from the container;

a dosing unit located adjacent to a consumption point of the exhaust pipe of the SCR system, the dosing unit being supplied with at least part of the liquid by the feed device to dose the at least part of the liquid to the consumption point of the exhaust pipe;

a return line which feeds any part of the liquid not dosed by the dosing unit in a return flow to the container to enable said liquid to be supplied again to said feed device;

a filter unit, which is located between the container and the dosing unit, to filter the liquid; and

a control unit configured to;

control the dosing unit to dose the at least part of the liquid to the consumption point of the exhaust pipe;

control feeding, by the return line, of any part of the liquid not dosed by the dosing unit in a return flow to the container to enable said liquid to be supplied again to said feed device;

continuously determine cumulative amounts of liquid dosed by the dosing unit,

determine a need for replacement or cleaning of the filter unit on the basis of said cumulative amounts of liquid dosed and notifying the need for replacement or cleaning of the filter unit.

11. The device according to claim 10, wherein the control unit is further configured to determine the need by comparing a value which represents the cumulative amounts of liquid dosed with a predetermined value.

12. The device according to claim 11, wherein the control unit is further configured to determine the need on the basis of the amount of any part of the liquid not dosed by the dosing unit, the amount of any part of the liquid not dosed by the dosing unit being used by the control unit to choose, alter, or both choose and alter the predetermined value.

13. The device according to claim 10, wherein the control unit is further configured to determine said cumulative amounts of liquid dosed, on the basis of pressures of the liquid in or adjacent to the dosing unit during at least one period of time when said liquid is being dosed.

14. The device according to claim 10, wherein the control unit is further configured to determine said cumulative amounts of liquid dosed, on the basis of a prevailing temperature of the liquid at any selected location in said SCR system and/or a differential pressure between the liquid in or adjacent to the dosing unit and an exhaust flow of said exhaust pipe.

15. The device according to claim 10, wherein said filter unit is placed detachably in said feed device.

16. The device according to claim 10, wherein the control unit is further configured to activate a notification device or method where the need is determined.

17. A system comprising a motor vehicle and the device according to claim 10, the motor vehicle comprising a tractor unit or chassis, the device being located in the tractor unit or chassis.

18. The system according to claim 17, wherein the motor vehicle is selected from a group consisting of a truck, a bus, and a passenger car.