Cleaning vehicle, vehicle system and method

• US 9,200,423 B2
• Filed: 04/27/2012
• Issued: 12/01/2015
• Est. Priority Date: 06/06/2011
• Status: Active Grant

• Current Assignee: GMS Mine Repair and Maintenance, Inc.
• Original Assignee: GMS Mine Repair and Maintenance, Inc.
• Inventors: Helbig, Courtland Joshua, Meyers, Michael Robert, Ruggiero, Reuben Jay
• Primary Examiner(s): KRECK, JOHN J
• Application Number:
  US13/458,103
• Publication Number:
  US 20120305025A1
• Time in Patent Office: 1,313 Days
• Field of Search: 299/30, 299/66, 299/67
• US Class Current: 1/1
• CPC Class Codes: E02F 3/34 with bucket-arms , i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms with a single arm E02F3/283 directly pivoted on the frames of tractors or self-propelled machines
• CPC Class Codes: E02F 3/3631 with a hook and a transversal locking element
• CPC Class Codes: E02F 3/3636 using two or four movable transversal pins
• CPC Class Codes: E02F 3/783 having a horizontal axis of rotation
• CPC Class Codes: E02F 3/96 with arrangements for alternate or simultaneous use of different digging elements E02F3/7604, E02F3/769, E02F3/78 take precedence; quick-acting devices to connect tools to arms or booms E02F3/3609, for arms to tractors or the like E02F3/627
• CPC Class Codes: E02F 3/962 Mounting of implements directly on tools already attached to the machine E02F3/404 and E02F3/8152 take precedence
• CPC Class Codes: E02F 9/02 Travelling-gear, e.g. associated with slewing gears drives therefor E02F9/20; for motor vehicles B60B, B60G; undercarriages for locomotives or railroad cars B61F; track-laying vehicles B62D; for cranes B66C23/18
• CPC Class Codes: E02F 9/0875 Arrangement of valve arrangements on superstructures arrangement of hydraulic hoses E02F9/2275 takes precedence; valves per se E02F9/2267
• CPC Class Codes: E02F 9/205 Remotely operated machines, e.g. unmanned vehicles E02F3/8866 takes precedence

Abstract

A remotely-operable vehicle for cleaning material from beneath a structure. The vehicle includes a body having a front portion and a rear portion, a pair of support arms pivotally supported within the body, a drive system for moving the vehicle, a hydraulic system, a receiver for receiving control signals from a remote control device, a processor which generates signals for operating the drive system and the hydraulic system in response to received control signals, and at least one cleaning attachment removably attached to the vehicle at a proximal end of each support arm. A vehicle system as well as a method of cleaning coal from beneath a conveyor belt in a coal mine are also provided.

Claims

1. A remotely-operable vehicle for cleaning material from beneath a structure, comprising:

(a) body having a front portion and a rear portion;

(b) a pair of support arms, each support arm pivotally supported at its distal end within the body;

(c) a drive system for moving the vehicle having at least one drive motor;

(d) a hydraulic system having a hydraulic fluid tank, a hydraulic fluid pump, and a plurality of hydraulic fluid couplings for supplying hydraulic fluid to conduits attached thereto;

(e) a receiver for receiving control signals from a remote control device;

(f) a processor which generates signals for operating the drive system and the hydraulic system in response to received control signals; and

(d) at least one cleaning attachment, removably attached to the vehicle at a proximal end of each support arm, wherein said at least one cleaning attachment is configured to be manipulated remotely by a user using a remote control device;

wherein the front portion of the body includes a pair of support arm receiving slots, each of said slots extending rearwardly from the front end of the body, wherein each support arm is pivotally supported at its distal end within one of said slots and is at least partially retractable into said slots,

and further wherein said front portion of the body includes a front center wall that extends upwardly away from a front end of the vehicle between said slots and said support arms, with at least a portion of said hydraulic fluid couplings located on said front center wall of the body.

2. The vehicle of claim 1, wherein the vehicle includes a pair of cleaning attachments removably attached to the vehicle, one attachment comprising a grinder assembly removably attached to the vehicle at a proximal end of each support arm, and the other attachment comprising a plow blade removably attached to the front of the vehicle below said grinder assembly, wherein at least one of said cleaning attachments is configured to be manipulated remotely by a user.

3. The vehicle of claim 1, wherein the vehicle includes a pair of cleaning attachments removably attached to the vehicle, one attachment comprising a grinder assembly removably attached to the vehicle at a proximal end of each support arm, and the other attachment comprising a bucket assembly removably attached to the vehicle at a proximal end of each support arm, wherein at least one of said cleaning attachments is configured to be manipulated remotely by a user.

4. The vehicle of claim 1, wherein the vehicle includes a pair of cleaning attachments removably attached to the vehicle, one attachment comprising an auger assembly removably attached to the vehicle at a proximal end of each support arm, and the other attachment comprising a bucket assembly removably attached to the vehicle at a proximal end of each support arm, wherein at least one of said cleaning attachments is configured to be manipulated remotely by a user.

5. The vehicle of claim 1, further comprising a pair of hydraulic actuators associated with each of the support arms, each pair including upper and lower actuators, wherein the upper actuators are configured for effecting pivotal movement of a cleaning attachment affixed to proximal ends of the support arms, and the lower actuators are configured for raising and lowering the support arms.

6. The vehicle of claim 5, wherein said cleaning attachment comprises a combined grinder assembly and bucket removably attached to the vehicle at a proximal end of each support arm, wherein the grinder assembly and bucket are each configured to be independently manipulated remotely by a user.

7. The vehicle of claim 6, wherein the grinder assembly is attached to the vehicle above and in front of said bucket, said grinder assembly configured to be transversely movable across at least a portion of the width of the bucket and pivotally movable away from the bucket, wherein both the transverse and pivotal movement of the grinder assembly result from signals generated by the processor in response to received control signals.

8. The vehicle of claim 7, wherein the cleaning attachment further comprises at least two additional hydraulic actuators, one for effecting said transverse movement of the grinder assembly and one for effecting said pivotal movement of the grinder assembly.

9. The vehicle of claim 1, further comprising a plurality of hydraulic fluid couplings for supplying hydraulic fluid to conduits attached thereto, at least one hydraulic fluid coupling located within one of said slots, and at least one hydraulic fluid coupling located on an outer surface of the body between said slots.

10. The vehicle of claim 1, further comprising an air-powered pneumatic motor for driving said hydraulic fluid pump.

11. The remotely-operable vehicle of claim 5, wherein each of said slots extends rearwardly from the front end of the body to a distal end wall of the front portion of the body, said drive system further includes a pair of separately drivable drive tracks operatively mounted to said body, each having an associated drive motor, and said hydraulic system further includes a plurality of control valves, wherein said hydraulic fluid pump is in fluid communication with the tank and control valves, and supplies pressurized hydraulic fluid from the tank to said control vales for distribution to said drive motors and said actuators,

further comprising a remote control device configured to allow a user to transmit control signals from the remote control device to the vehicle for controllably driving the vehicle as well as controllably manipulating said at least one cleaning attachment.

12. The vehicle of claim 11, wherein said drive motors, hydraulic fluid tank, hydraulic fluid pump, and plurality of control valves of the vehicle are located in the rear portion of the body, distal to said slots and support arms.

13. The vehicle of claim 12, wherein said vehicle further comprises a coupler pivotally attached to the proximal end of each support arm, said coupler configured for attachment of said at least one cleaning attachment at the proximal ends of the support arms.

14. The vehicle of claim 12, wherein the distal end of each of said lower actuators is pivotally supported at a lower distal end of said slots.

15. The vehicle of claim 13, wherein said cleaning attachment comprises a grinder assembly and bucket, wherein the grinder assembly is attached to the vehicle above and in front of said bucket, said grinder assembly configured to be transversely movable across at least a portion of the width of the bucket and pivotally movable away from the bucket, wherein both the transverse and pivotal movement of the grinder assembly result from signals generated by the processor in response to control signals received from said remote control device.

16. The vehicle of claim 11, wherein said vehicle further comprises an air coupling configured for operative engagement with a source of compressed air, and a pneumatic motor in communication with said air coupling for driving said hydraulic fluid pump using compressed air.

19. The vehicle of claim 1, wherein said at least one cleaning attachment comprises a grinder and a bucket, wherein said grinder and said bucket are attached to the vehicle such that the grinder is located above and in front of said bucket, said grinder adapted to be transversely movable across at least a portion of the width of said bucket and pivotally movable away from said bucket, such that said transverse and pivotal movement of the grinder can be independently and remotely controlled by a user using a remote control device.

17. A method of cleaning coal from beneath a conveyor belt in a coal mine, comprising the steps of:

(a) remotely driving a remotely-operable vehicle beneath a conveyor belt having coal therebeneath, said vehicle having

a body having a front portion and a rear portion,

at least one support arm pivotally supported at its distal end by the body,

a drive system for moving the vehicle having at least one drive motor,

a hydraulic system having a hydraulic fluid tank and a hydraulic fluid pump,

a receiver for receiving control signals from a remote control device,

a processor which generates signals for operating the drive system and the hydraulic system in response to received control signals, and

a pair of cleaning attachments removably attached to the vehicle at a proximal end the at least one support arm and configured to be manipulated remotely by a user using a remote control device;

(b) remotely manipulating one of said cleaning attachments so as to dislodge coal from beneath the conveyor belt; and

(c) remotely manipulating the other of said cleaning attachments to deposit said dislodged coal onto the conveyor belt.

20. The method of claim 17, wherein one of said cleaning attachments comprising a grinder used for dislodging coal, and the other cleaning attachment comprises a bucket for depositing dislodged coal onto the conveyor belt.

21. The method of claim 20, wherein the grinder is located above and in front of the bucket and is adapted to be transversely movable back and forth across at least a portion of the width of said bucket, and further wherein said step of remotely manipulating the grinder so as to dislodge coal from beneath the conveyor belt includes moving the grinder transversely across at least a portion of the width of the bucket.

18. A remotely-operable vehicle adapted for use in cleaning within a mine environment, comprising:

(a) body having a front portion and a rear portion;

(b) at least one support arm pivotally supported at its distal end by said body;

(c) a drive system for moving the vehicle having at least one drive motor;

(d) a hydraulic system having a hydraulic fluid tank, a hydraulic fluid pump, and a plurality of hydraulic actuators;

(e) a receiver for receiving control signals from a remote control device for remotely operating the vehicle; and

(f) a cleaning attachment attached to the vehicle at a proximal end of said at least one support arm and configured to be manipulated remotely by a user using a remote control device, said cleaning attachment comprising a grinder and a bucket, with said grinder located above and in front of said bucket and adapted to be transversely movable across at least a portion of the width of said bucket and pivotally movable away from said bucket, wherein said transverse and pivotal movement of the grinder can be independently and remotely controlled by an end user.