Method and system for redirecting light emitted from a light emitting diode

• US 9,200,765 B1
• Filed: 11/20/2013
• Issued: 12/01/2015
• Est. Priority Date: 11/20/2012
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Broughton, Kevin Charles
• Primary Examiner(s): NEILS, PEGGY A
• Application Number:
  US14/085,509
• Time in Patent Office: 741 Days
• Field of Search: 362/311.02, 362/310, 362/329, 362/308, 362/431
• US Class Current: 1/1
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21W 2131/103 of streets or roads
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A light source, for example a light emitting diode, can emit light and have an associated optical axis. The source can be deployed in applications where it is desirable to have illumination biased laterally relative to the optical axis, such as in a street luminaire where directing light towards the street is beneficial. The source can be coupled to an optic that comprises a cavity. A first region of the optic can receive light from the source and emit light towards the area to be illuminated. A second region of the optic can comprise two reflective surfaces. The first reflective surface can receive light from the source and reflect the received light towards the second reflective surface. The two reflective surfaces can be used to direct light away from one side of the optic.

Claims

1. An illumination system comprising:

at least one light emitting diode (LED) light source having an optical axis extending substantially perpendicular to the at least one LED light source; and

an optic that is intersected by the optical axis to provide a house side and a street side, the optic comprising;

an interior surface defining a cavity that is oriented to receive light emitted by the at least one LED light source, the interior surface comprising a convex surface that is located on the house side of the optic, that protrudes into the cavity, that forms a collimating lens, and that is positioned to receive and collimate a portion of light emitted house side by the LED light source, wherein the cavity comprises a street side and a house side, with the street side of the cavity larger than the house side of the cavity; and

an exterior surface opposite the interior surface, the exterior surface comprising;

a first region through which the optical axis passes;

a second region that is offset from the first region, that is disposed on the house side of the optic, and that comprises a projection, wherein the projection comprises;

a first totally internally reflective surface that is oriented away from the optical axis, that is oriented to receive light from the collimating lens, and that curves upward;

a second totally internally reflective surface that is substantially flat, that is oriented away from the optical axis, and that adjoins the first totally internally reflective surface;

a vertical surface that is oriented towards the optical axis and that comprises an upper portion and a lower portion, the upper portion of the vertical surface adjoining the second totally internally reflective surface; and

a curved surface that is oriented towards the optical axis and that extends from the lower portion of the vertical surface towards the first region of the exterior surface,

wherein the first totally internally reflective surface is oriented to transfer light to the second totally internally reflective surface, and

wherein the second totally internally reflective surface is oriented to reflect the transferred light through the upper portion of the vertical surface and across the optical axis.

2. The illumination system of claim 1, wherein the first region of the exterior surface is disposed a first distance from the light emitting diode, wherein the second totally internally reflective surface is disposed a second distance from the light emitting diode, and wherein the second distance is substantially greater than the first distance.

3. The illumination system of claim 1, wherein the interior surface of the optic is asymmetric with respect to the optical axis of the LED light source.

4. The illumination system of claim 1, wherein the illumination system comprises an array of LEDs, the array comprising said at least one LED light source.

5. The illumination system of claim 1, wherein the collimating lens is operative to reduce divergence of light emitted by the light emitting diode.

6. The illumination system of claim 1, wherein the second totally internally reflective surface is oriented to reflect the transferred light across a portion of the optical axis that is outside the optic.

7. A method comprising the steps:

emitting light from a light emitting diode into a cavity of an optic that comprises a street side and a house side, wherein the street side of the optic is disposed on a first side of an optical axis of the light emitting diode, wherein the house side of the optic is disposed on a second side of the optical axis, and wherein the house side of the optic comprises a projection comprising two internally reflective surfaces;

transmitting through the optic a first portion of the emitted light that is incident on the street side of the optic; and

with the two internally reflective surfaces, successively reflecting a second portion of the emitted light that is incident on the house side of the optic,

wherein the projection comprises a first section and a second section,

wherein the first section is disposed between the second section and the light emitting diode and comprises a first of the two internally reflective surfaces,

wherein the first section tapers in cross section with increasing distance from the light emitting diode,

wherein the second section expands in cross section with increasing distance from the light emitting diode, and

wherein the second section comprises;

a first surface area that is oriented towards the optical axis and that extends substantially parallel to the optical axis; and

a second surface area that comprises a second of the two internally reflective surfaces and that adjoins the first surface area.

8. The method of claim 7, wherein the two internally reflective surfaces comprise a first totally internally reflective surface and a second totally internally reflective surface, and

wherein the step of successively reflecting the second portion of the emitted light comprises:

the first totally internally reflective surface receiving the second portion of the emitted light and reflecting the second portion of the emitted light towards the second totally internally reflective surface; and

the second totally internally reflective surface receiving the second portion of the emitted light from the first totally internally reflective surface and reflecting the second portion of the emitted light.

9. The method of claim 8, wherein the second totally internally reflective surface reflects the second portion of the emitted light in a street side direction.

10. The method of claim 7, wherein successively reflecting the second portion of the emitted light that is incident on the house side of the optic comprises redirecting the second portion of the emitted light house side.

11. The method of claim 7, wherein the step of emitting light from the light emitting diode comprises emitting light from a plurality of light emitting diodes.

12. The method of claim 7, wherein the step of emitting light from the light emitting diode into the cavity of the optic includes directing the light from the light emitting diode at an interior surface of the optic, wherein the interior surface comprises a convex surface that forms a collimating lens on the house side of the optic.

13. An optic comprising:

an interior surface defining a cavity that is oriented to receive light emitted by a light emitting diode; and

an exterior surface opposite the interior surface, the exterior surface comprising a projection located off a central axis of the optic, wherein the projection comprises a first totally internally reflective (TIR) surface that is oriented to transfer light to a second TIR surface, wherein the second TIR surface transfers light across the central axis of the optic,

wherein the projection comprises a first extending portion and a second extending portion,

wherein the first extending portion is disposed between the second extending portion and the cavity,

wherein in a cross section, the first extending portion tapers with increasing distance from the cavity, and

wherein in the cross section, the second extending portion expands with increasing distance from the cavity.

14. The optic of claim 13, wherein the second TIR surface reflects light outside the optic from one side of the optic to the other.

15. The optic of claim 13, wherein the first TIR surface is oriented to reflect a portion of light emitted by an LED across a portion of the optical axis that is outside the optic.

16. The optic of claim 13, wherein the second TIR surface comprises a flat region, and wherein the first TIR surface comprises a curved region.

17. The optic of claim 13, wherein the interior surface comprises a convex portion and a concave portion.

18. The optic of claim 13, wherein the interior surface of the optic comprises a collimating lens adjacent the projection.

19. The optic of claim 13, wherein the interior surface comprises a convex surface.