Ultrasound probe and manufacturing method thereof

• US 9,203,012 B2
• Filed: 12/31/2012
• Issued: 12/01/2015
• Est. Priority Date: 01/02/2012
• Status: Active Grant

• Current Assignee: Samsung Medison Company Limited (Samsung Electronics Co. Ltd.)
• Original Assignee: Samsung Medison Company Limited (Samsung Electronics Co. Ltd.)
• Inventors: Kim, Ji Seon, Lee, Sung Jae, Seo, Min Seon
• Primary Examiner(s): DOUGHERTY, THOMAS M
• Application Number:
  US13/732,015
• Publication Number:
  US 20130169112A1
• Time in Patent Office: 1,065 Days
• Field of Search: 310320-322, 310/326, 310/327, 310/334, 310/365, 310/366, 29/253.5
• US Class Current: 1/1
• CPC Class Codes: A61B 8/4494 characterised by the arrangement of the transducer elements devices for short-range imaging using particular transducer elements arrangements under G01S15/8909; arrangements of transducers in generation of mechanical vibrations of infrasonic, sonic or ultrasonic frequency B06B1/0607
• CPC Class Codes: B06B 1/0629 Square array
• CPC Class Codes: B06B 1/064 with multiple active layers
• CPC Class Codes: G10K 11/002 Devices for damping, suppressing, obstructing or conducting sound in acoustic devices G10K1/06 - G10K1/10 take precedence; for electro-mechanical transducers for communication H04R3/002
• CPC Class Codes: H10N 30/03 Assembling devices that include piezoelectric or electrostrictive parts
• CPC Class Codes: H10N 30/1071 with electrical and mechanical input and output, e.g. having combined actuator and sensor parts
• CPC Class Codes: H10N 30/80 Constructional details
• CPC Class Codes: Y10T 29/42 Piezoelectric device making

Abstract

An ultrasound probe including a backing layer provided with grooves in which a piezoelectric member is allowed to be installed and a manufacturing method thereof. The ultrasound probe includes the piezoelectric member, and the backing layer disposed on a rear-side surface of the piezoelectric member and provided, on a front-side surface thereof, with grooves in which the piezoelectric member is installed.

Claims

1. An ultrasound probe comprising:

a piezoelectric array including one or more elements; and

a backing layer disposed on a rear-side surface of the piezoelectric array and including, on a front-side surface of the backing layer, at least one groove having two opposing sides, wherein each element of the one or more elements included in the piezoelectric array is installed in one of the at least one groove,

wherein at least a first surface of each element includes a ground electrode,

at least a second surface of each element, including a surface opposite to the first surface, includes a signal electrode,

the at least one groove includes one or more conductive patterns extending from each of the two opposing sides of the groove to outside the groove, and

each of the conductive patterns is connected to at least one of the ground electrode and the signal electrode.

2. The ultrasound probe according to claim 1, wherein:

the piezoelectric array is arranged as one of a one-dimensional array and a two-dimensional array, and

the at least one groove has a shape corresponding to the piezoelectric array.

18. The ultrasound probe of claim 1, wherein at least one of the conductive patterns is connected to the ground electrode, and at least another of the conductive patterns is connected to the signal electrode.

19. The ultrasound probe of claim 1, wherein at least one of the conductive patterns has a different polarity than at least another of the conductive patterns.

3. An ultrasound probe comprising:

a piezoelectric array including one or more elements; and

a matching layer disposed on a front-side surface of the piezoelectric array and including, on a rear-side surface of the matching layer, at least one groove having two opposing sides, wherein each element of the one or more elements included in the piezoelectric array is installed in one of the at least one groove,

wherein at least a first surface of each element includes a ground electrode,

at least a second surface of each element, including an opposite surface of the first surface, includes a signal electrode,

the at least one groove includes one or more conductive patterns which extend from each of the opposing sides of the groove to outside the groove, and

each of the conductive patterns is connected to at least one of the ground electrode and the signal electrode.

4. The ultrasound probe according to claim 3, wherein:

the piezoelectric array is arranged as one of a one-dimensional array and a two-dimensional array; and

the at least one groove has a shape corresponding to the piezoelectric array.

5. The ultrasound probe according to claim 3, wherein each of the conductive patterns is electrically connected to the at least one of the ground electrode and the signal electrode to apply an electric signal to the one or more elements.

20. The ultrasound probe of claim 3, wherein at least one of the conductive patterns is connected to the ground electrode, and at least another of the conductive patterns is connected to the signal electrode.

21. The ultrasound probe of claim 3, wherein at least one of the conductive patterns has a different polarity than at least another of the conductive patterns.

6. A manufacturing method of an ultrasound probe comprising:

forming at least one groove, having two opposing sides, on one side of a backing layer;

forming one or more conductive patterns which extend from each of the two opposing sides of the groove to outside the groove,

forming a ground electrode on at least a first surface of each of elements constituting an array of a piezoelectric member;

forming a signal electrode on at least a second surface of each of the elements, including a surface opposite to the first surface; and

installing, in the at least one groove, the array of the piezoelectric member provided with the ground and signal electrodes,

wherein the installing the array of the piezoelectric member comprises;

installing the array so that each of the conductive patterns is connected to at least one of the ground electrode and the signal electrode.

7. The manufacturing method according to claim 6, wherein the forming at least one groove comprises:

arranging, on the one side of the backing layer, the at least one groove in one of a one-dimensional array and a two-dimensional array.

8. The manufacturing method according to claim 6, wherein the installing the array of the piezoelectric member further comprises:

installing a matching layer on one side of the piezoelectric member;

processing the piezoelectric member on which the matching layer is installed into one of a one-dimensional array and a two-dimensional array.

9. The manufacturing method according to claim 8, wherein the forming the one or more conductive patterns comprises:

forming the one or more conductive patterns to apply an electric signal to the processed piezoelectric member.

22. The method of claim 6, wherein at least one of the conductive patterns is connected to the ground electrode, and at least another of the conductive patterns is connected to the signal electrode.

23. The method of claim 6, wherein at least one of the conductive patterns has a different polarity than at least another of the conductive patterns.

10. A manufacturing method of an ultrasound probe comprising:

forming at least one groove, having two opposing sides, on one side of a matching layer;

forming one or more conductive patterns which extend from each of the two opposing sides of the groove to outside the groove,

forming a ground electrode on at least a first surface of each of elements constituting an array of a piezoelectric member;

forming a signal electrode on at least a second surface of each of the elements, including a surface opposite to the first surface; and

installing, in the at least one groove, the array of the piezoelectric member provided with the ground and signal electrodes,

wherein the installing the array of the piezoelectric member comprises;

installing the array so that each of the conductive patterns is connected to at least one of the ground electrode and the signal electrode.

11. The manufacturing method according to claim 10, wherein the forming at least one groove comprises:

arranging, on the one side of the matching layer, the at least one groove in one of a one-dimensional array and a two-dimensional array.

12. The manufacturing method according to claim 10, wherein the installing the array of the piezoelectric member further comprises:

processing the piezoelectric member into one of a one-dimensional array and a two-dimensional array.

13. The manufacturing method according to claim 12, wherein the forming the one or more conductive patterns comprises:

forming the one or more conductive patterns to apply an electric signal to the processed piezoelectric member.

24. The method of claim 10, wherein at least one of the conductive patterns is connected to the ground electrode, and at least another of the conductive patterns is connected to the signal electrode.

25. The method of claim 10, wherein at least one of the conductive patterns has a different polarity than at least another of the conductive patterns.

14. An ultrasound probe comprising:

a piezoelectric array including one or more elements, piezoelectric array having opposing front-side and rear-side surfaces;

a backing layer disposed on the rear-side surface for absorbing at least a portion of ultrasonic waves generated in the piezoelectric array; and

a matching layer disposed on the front-side surface for reducing a difference in acoustic impedance between the piezoelectric array and a subject,

wherein at least one of the backing layer and matching layer includes at least one groove having two opposing sides,

each element of the one or more elements included in the piezoelectric array is installed in one of the at least one groove,

at least a first surface of the each element includes a ground electrode,

at least a second surface, including a surface opposite to the first surface, includes a signal electrode,

the at least one groove includes one or more conductive patterns which extend from each of the two opposing sides of the groove to outside the groove, and

each of the conductive patterns is connected to at least one of the ground electrode and the signal electrode.

15. The ultrasound probe of claim 14, wherein the backing layer includes the at least one groove.

16. The ultrasound probe of claim 14, wherein the matching layer includes the at least one groove.

17. The ultrasound probe of claim 14, wherein the one or more conductive patterns are configured to apply an electric signal to the piezoelectric array.

26. The ultrasound probe of claim 14, wherein at least one of the conductive patterns is connected to the ground electrode, and at least another of the conductive patterns is connected to the signal electrode.

27. The ultrasound probe of claim 14, wherein at least one of the conductive patterns has a different polarity than at least another of the conductive patterns.