Porogen compositions, methods of making and uses
First Claim
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1. A method for forming a breast implant, the method comprising the steps of:
- (a) coating a base material with an uncured elastomer base to form an elastomer coated base shell, wherein the uncured elastomer base comprises a silicon-based elastomer and a solvent;
(b) coating the elastomer coated base shell with porogens to form an elastomer coated porogen mixture, wherein each of the porogens comprises a shell material and a core material, wherein the core material comprises at least two compounds, wherein the shell material has a melting temperature that is lower than a melting temperature of the core material;
(c) repeating step (a);
(d) repeating step (b);
(e) treating the elastomer coated porogen mixture such that the porogens are fused to form a porogen scaffold and the uncured elastomer base is cured; and
(f) removing the porogen scaffold, wherein the removing the porogen scaffold results in the base material with porous material.
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Abstract
The present specification discloses porogen compositions comprising a core material and shell material, methods of making such porogen compositions, methods of forming such porous materials using such porogen compositions, biocompatible implantable devices comprising such porous materials, and methods of making such biocompatible implantable devices.
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9 Claims
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1. A method for forming a breast implant, the method comprising the steps of:
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(a) coating a base material with an uncured elastomer base to form an elastomer coated base shell, wherein the uncured elastomer base comprises a silicon-based elastomer and a solvent; (b) coating the elastomer coated base shell with porogens to form an elastomer coated porogen mixture, wherein each of the porogens comprises a shell material and a core material, wherein the core material comprises at least two compounds, wherein the shell material has a melting temperature that is lower than a melting temperature of the core material; (c) repeating step (a); (d) repeating step (b); (e) treating the elastomer coated porogen mixture such that the porogens are fused to form a porogen scaffold and the uncured elastomer base is cured; and (f) removing the porogen scaffold, wherein the removing the porogen scaffold results in the base material with porous material. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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Specification