Inertial energy generator for supplying power to a downhole tool

• US 9,206,672 B2
• Filed: 03/15/2013
• Issued: 12/08/2015
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: FastCAP Systems Corporation
• Original Assignee: FastCAP Systems Corporation
• Inventors: Cooley, John J., Signorelli, Riccardo, Lane, Joseph
• Primary Examiner(s): Deberadinis, Robert
• Application Number:
  US13/843,765
• Publication Number:
  US 20140265580A1
• Time in Patent Office: 998 Days
• Field of Search: 307/151
• US Class Current: 1/1
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: F03G 7/08 recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine
• CPC Class Codes: H02K 7/1853 driven by intermittent forces

Abstract

A downhole power supply is provided that includes an energy storage adapted to operate at high temperatures, and a rotary inertial energy generator to capture the shock energy and vibrational energy of downhole movement of the drill string. The energy storage may include at least one ultracapacitor.

Claims

1. A rotational inertial energy generator (RIEG) comprising

an inertial mass rotating around a central axis;

a ratcheting assembly that prevents the mass from rotating in one direction while providing a free-wheeling motion in the other direction; and

a rotor/stator assembly, wherein the rotor/stator assembly is configured to translate shock and vibration energy of the inertial mass into electrical energy.

2. The RIEG of claim 1, wherein the RIEG is configured to provide electrical energy to a downhole tool.

3. The RIEG of claim 1, wherein the RIEG is disposed in a hermetically sealed housing.

10. The power supply of claim 4, wherein the IEG is an RIEG of claim 1, which comprises a ratchet and pawl.

11. The power supply of claim 10, wherein the RIEG comprises an eccentric mass.

12. The power supply of claim 10, wherein the RIEG comprises a concentric mass.

13. The power supply of claim 10, wherein the RIEG is a directionally biased.

22. The method of claim 21, the method comprises utilizing a RIEG of claim 1.

4. A power supply adapted to supply power to a downhole tool, the power supply comprising:

an energy generator coupled to a control circuit and a rechargeable energy storage device that is configured to operate at a temperature within a temperature range between about minus 40 degrees Celsius to about 210 degrees Celsius;

wherein the energy generator comprises an inertial energy generator (IEG) that is configured for translating shock and vibration energy experienced by the IEG, into electrical energy; and

wherein the control circuit is configured for receiving electrical energy from the IEG and storing the electrical energy in the rechargeable energy storage device.

5. The power supply of claim 4, wherein the IEG is directionally biased.

6. The power supply of claim 4, further comprising:

at least one additional energy generator coupled to the control circuit;

wherein the at least one additional energy generator comprises an IEG that is configured for translating shock and vibration energy experienced by the IEG into electrical energy; and

wherein the control circuit is further configured for receiving electrical energy from the at least one additional energy generator and storing the electrical energy in the rechargeable energy storage device.

7. The power supply of claim 6, wherein each IEG is oriented to harvest vibrational energy of a predetermined direction.

8. The power supply of claim 7, wherein each IEG is aligned in the same direction.

9. The power supply of claim 7, wherein each IEG is aligned in a different direction.

14. The power supply of claim 4, wherein the power supply is configured to continuously provide power to a load.

15. The power supply of claim 4, wherein the power supply is configured to periodically provide power to a load.

16. The power supply of claim 4, wherein the power supply is configured to provide alternating current (AC) to a load.

17. The power supply of claim 4, wherein the power supply is configured to provide direct current (DC) to the load.

18. The power supply of claim 4, wherein the power supply is disposed in a hermetically sealed housing.

19. The power supply of claim 4, wherein the rechargeable energy storage device is an ultracapacitor string.

20. The power supply of claim 19, wherein the ultracapacitor is configured to operate at a temperature within a temperature range between about 80 degrees Celsius to about 210 degrees Celsius.

21. A method of generating power comprising

rotating an inertial mass around a central axis;

preventing the mass from rotating in one direction while providing a freewheeling motion in the other direction with a ratcheting assembly; and

translating shock and vibration energy of the inertial mass into electrical energy.

23. The method of claim 21, wherein the shock and vibration energy of the inertial mass is generated by shock and vibration experienced in a downhole environment.

24. The method of claim 21, further comprising providing power directly to a downhole tool.

25. The method of claim 21, further comprising storing power in a rechargeable energy storage device before use by a downhole tool.