Preload disk spring, assembly structure thereof, and fan using same

• US 9,206,807 B2
• Filed: 09/06/2012
• Issued: 12/08/2015
• Est. Priority Date: 09/06/2012
• Status: Active Grant

• Current Assignee: Asia Vital Components Company Limited
• Original Assignee: Asia Vital Components Company Limited
• Inventors: Li, Yingliang, Ai, Qi
• Primary Examiner(s): LOOK, EDWARD K
• Assistant Examiner(s): Flores, Juan G
• Application Number:
  US13/604,977
• Publication Number:
  US 20140064944A1
• Time in Patent Office: 1,188 Days
• US Class Current: 1/1
• CPC Class Codes: F04D 25/062 Details of the bearings
• CPC Class Codes: F04D 29/051 Axial thrust balancing
• CPC Class Codes: F04D 29/059 Roller bearings
• CPC Class Codes: F16F 1/324 characterised by having tongues or arms directed in a generally radial direction, i.e. diaphragm-type springs

Abstract

A preload disk spring assembly structure for applying a preload to a bearing includes a first and a second main body correspondingly connected to each other face to face. The first main body is provided with at least one first retainer, at least one first notch, and at least one first protruded portion. Similarly, the second main body is provided with at least one second retainer, at least one second notch, and at least one second protruded portion. When the first and the second main body are aligned with each other such that the first retainer is tightly engaged with the second notch, the first notch is tightly engaged with the second retainer and the first protruded portion correspondingly contacts with the second protruded portion, the first and the second main body are brought to assemble together and form an integral body.

Claims

1. A preload disk spring, comprising:

a main body having a radially inner side defining an opening axially extended through the main body, a radially outer side, a first contact surface defined between the inner side and the outer side, at least one retainer projected from the first contact surface, and at least one notch located offset from the at least one retainer;

a plurality of extended elements being formed on the inner side of the main body to radially extend toward a center of the opening;

at least one protruded portion being formed on and radially projected from the inner side of the main body toward the center of the opening, and having a second contact surface; and

wherein the notch is formed on the outer side of the main body and is radially recessed from the outer side.

2. The preload disk spring as claimed in claim 1, wherein the retainer is formed on or near the outer side of the main body.

3. The preload disk spring as claimed in claim 2, wherein the retainer can be located on the outer side of the main body corresponding to or without corresponding to the protruded portion.

4. The preload disk spring as claimed in claim 1, wherein the notch can be located on the outer side of the main body corresponding to or without corresponding to the protruded portion.

5. The preload disk spring as claimed in claim 1, wherein the protruded portion has a length shorter than that of the extended elements.

6. The preload disk spring as claimed in claim 1, wherein each of the extended elements includes a root formed on the inner side of the main body and a head formed on a distal end of the root and having an end surface.

7. The preload disk spring as claimed in claim 6, wherein the roots of the extended elements are bent in a direction averted from the first contact surface, so that an angle is included between the main body and each of the extended elements.

8. The preload disk spring as claimed in claim 7, wherein the angle included between the main body and each of the extended elements is larger than 90°

.

9. A preload disk spring assembly structure, comprising:

a first main body having a radially first inner side defining a first opening axially extended through the first main body, a radially first outer side, a first contact surface defined between the first inner side and the first outer side, at least one first retainer projected from the first contact surface, and at least one first notch located offset from the at least one first retainer;

a plurality of first extended elements being formed on the first inner side of the first main body to radially extend toward a center of the first opening;

at least one first protruded portion being formed on and radially projected from the first inner side of the first main body toward the center of the first opening, and having a second contact surface;

a second main body having a radially second inner side defining a second opening axially extended through the second main body, a radially second outer side, a third contact surface defined between the second inner side and the second outer side to correspondingly contact with the first contact surface, at least one second retainer projected from the third contact surface to tightly engage with the at least one first notch, and at least one second notch located offset from the at least one second retainer to tightly engage with the at least one first retainer;

a plurality of second extended elements being formed on the second inner side of the second main body to radially extend toward a center of the second opening, and the second extended elements being in a one-to-one correspondence with the first extended elements; and

at least one second protruded portion being formed on and radially projected from the second inner side of the second main body toward the center of the second opening, and having a fourth contact surface to correspondingly contact with the second contact surface;

whereby the first main body and the second main body are assembled together to form an integral body.

10. The preload disk spring assembly structure as claimed in claim 9, wherein the first retainer is formed on or near the first outer side of the first main body, and the second retainer is formed on or near the second outer side of the second main body.

11. The preload disk spring assembly structure as claimed in claim 10, wherein the first retainer and the second retainer can be located corresponding to or without corresponding to the first and the second protruded portion, respectively.

12. The preload disk spring assembly structure as claimed in claim 9, wherein the first notch is formed on the first outer side of the first main body and is radially recessed from the first outer side;

and the second notch is formed on the second outer side of the second main body and is radially recessed from the second outer side.

13. The preload disk spring assembly structure as claimed in claim 12, wherein the first and the second notch can be located corresponding to or without corresponding to the first and the second protruded portion, respectively;

and wherein the first protruded portion has a length shorter than that of the first extended elements; and

the second protruded portion has a length shorter than that of the second extended elements.

14. The preload disk spring assembly structure as claimed in claim 9, wherein each of the first extended elements includes a first root formed on the first inner side of the first main body and a first head formed on a distal end of the first root and having a first end surface;

and wherein each of the second extended elements includes a second root formed on the second inner side of the second main body and a second head formed on a distal end of the second root and having a second end surface.

15. The preload disk spring assembly structure as claimed in claim 14, wherein the first roots of the first extended elements are bent in a direction averted from the first contact surface, so that a first angle is included between the first main body and each of the first extended elements;

and wherein the second roots of the second extended elements are bent in a direction averted from the third contact surface, so that a second angle is included between the second main body and each of the second extended elements.

16. The preload disk spring assembly structure as claimed in claim 15, wherein the first angle included between the first main body and each of the first extended elements as well as the second angle included between the second main body and each of the second extended elements are larger than 90°

.

17. A fan, comprising:

a base having a bearing cup axially forward projected therefrom for receiving at least one bearing therein, and the bearing each having a shaft hole;

a stator assembly being externally fitted around the bearing cup;

a rotor being configured corresponding to the stator assembly and having a shaft extended through the bearing via the shaft hole thereof; and

the shaft being provided with an annular retaining groove for engaging with a retaining element; and

a preload disk spring assembly structure being fitted around the shaft of the rotor to locate between the bearing and the retaining element, and including;

a first main body having a radially first inner side defining a first opening axially extended through the first main body, a radially first outer side, a first contact surface defined between the first inner side and the first outer side, at least one first retainer projected from the first contact surface, and at least one first notch located offset from the at least one first retainer;

a plurality of first extended elements being formed on the first inner side of the first main body to radially extend toward a center of the first opening;

at least one first protruded portion being formed on and radially projected from the first inner side of the first main body toward the center of the first opening, and having a second contact surface;

a second main body having a radially second inner side defining a second opening axially extended through the second main body, a radially second outer side, a third contact surface defined between the second inner side and the second outer side to correspondingly contact with the first contact surface, at least one second retainer projected from the third contact surface to tightly engage with the at least one first notch, and at least one second notch located offset from the at least one second retainer to tightly engage with the at least one first retainer;

a plurality of second extended elements being formed on the second inner side of the second main body to radially extend toward a center of the second opening, and the second extended elements being in a one-to-one correspondence with the first extended elements; and

at least one second protruded portion being formed on and radially projected from the second inner side of the second main body toward the center of the second opening, and having a fourth contact surface to correspondingly contact with the second contact surface;

whereby the first main body and the second main body are assembled together to form an integral body;

wherein the shaft is extended through the first and the second opening, so that the first and the second main body are fitted around the shaft with the first extended elements contacted with and pressed against the bearing and the second extended elements contacted with and pressed against the retaining element.

18. The fan as claimed in claim 17, wherein each of the first extended elements includes a first root formed on the first inner side of the first main body and a first head formed on a distal end of the first root and having a first end surface;

and wherein each of the second extended elements includes a second root formed on the second inner side of the second main body and a second head formed on a distal end of the second root and having a second end surface.

19. The fan as claimed in claim 18, wherein the bearing has an inner annular wall portion and an outer annular wall portion;

the first heads of the first extended elements being pressed against the inner annular wall portion while the second heads of the second extended elements being pressed against the retaining element; and

wherein the first extended elements and the second extended elements together define a buffer space between them.