Spatial modulation of light to determine dimensional characteristics of objects in a flow path

• US 9,207,066 B2
• Filed: 02/14/2014
• Issued: 12/08/2015
• Est. Priority Date: 02/14/2014
• Status: Active Grant

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Palo Alto Research Center, Inc. (Xerox Holdings Corp.)
• Inventors: Martini, Joerg, Bern, Marshall W., Johnson, Noble M., Kiesel, Peter, Kletter, Doron, Cheng, Bowen, Recht, Michael I.
• Primary Examiner(s): NGUYEN, SANG H
• Application Number:
  US14/181,524
• Publication Number:
  US 20150233704A1
• Time in Patent Office: 662 Days
• Field of Search: 356416-417, 356/436, 356335-339, 356/519, 250/459.1, 250/208.2
• US Class Current: 1/1
• CPC Class Codes: G01B 11/046 for measuring width
• CPC Class Codes: G01B 11/0691 of objects while moving G01B11/0616 takes precedence

Abstract

A device includes a spatial filter arranged in a Cartesian coordinate system having orthogonal x, y, and z axes. The spatial filter has mask features that are more light transmissive and mask features that are less light transmissive. The mask features are arranged along the x-axis in the flow direction of a flow path. A detector is positioned to detect light emanating from at least one object in the flow path, the object having a width along the y-axis, a thickness along the z-axis, and a length along the x-axis. Light emanating from the object is time modulated according to the mask features as the object moves along the flow path. The detector is configured to generate a time-varying electrical signal in response to the detected light that includes information about the width or thickness of the object.

Claims

1. An assembly, comprising:

a spatial filter arranged in a Cartesian coordinate system having orthogonal x, y, and z axes, the spatial filter including mask features that are more light transmissive and mask features that are less light transmissive, the mask features arranged along the x-axis in a flow direction of a flow path;

a detector positioned to detect light emanating from at least one object in the flow path, the object having a width along the y-axis, a thickness along the z-axis, and a length along the x-axis, the light emanating from the object time modulated according to the mask features as the object moves along the flow path, the detector configured to generate a time-varying electrical signal in response to the detected light; and

an analyzer configured to determine the width or thickness of the object based on the signal.

2. The assembly of claim 1, wherein:

the spatial filter includes first mask features that vary in frequency along the y-axis of the spatial filter;

the signal includes a number of frequency components dependent on the object width; and

the analyzer is configured to determine the width of the object based on the number of frequency components.

3. The assembly of claim 1, wherein:

the spatial filter is configured to cause a decrease or increase in an intensity of the modulated light along the x-axis of the spatial filter at a frequency associated with the arrangement of mask features;

the detector is configured to sense the modulated light and to generate a signal having an increase or decrease in amplitude at the frequency associated with the arrangement of mask features; and

the analyzer is configured to determine the object width based on the increase or decrease in the amplitude of the signal.

4. The assembly of claim 1, wherein the analyzer is configured to determine the width and the length of the object.

5. The assembly of claim 4, wherein the spatial filter comprises:

light transmissive features arranged to have a frequency that changes along the x-axis of the spatial filter and that have a frequency that changes along the y-axis of the spatial filter.

6. An assembly, comprising:

a spatial filter arranged in a Cartesian coordinate system having orthogonal x, y, and z axes, the spatial filter including mask features that are more light transmissive and mask features that are less light transmissive, the mask features arranged along the x-axis in a flow direction of a flow path;

a detector positioned to detect light emanating from at least one object in the flow path, the object having a width along the y-axis, a thickness along the z-axis, and a length along the x-axis, the light emanating from the object time modulated according to the mask features as the object moves along the flow path, the detector configured to generate a time-varying electrical signal in response to the detected light;

an analyzer configured to determine the width or thickness of the object based on the signal, wherein;

the spatial filter comprises at least a first portion and at least a second portion in any order along the x-axis; and

light modulated by the first portion of the spatial filter includes information about the object width and light modulated by the second portion of the spatial filter includes information about a length of the object along the x-axis.

7. The assembly of claim 6, wherein:

the length of the object is less than or equal to a length of more light transmissive mask features of the second portion; and

the length of the object is determined based on rise times of pulses in the signal, the pulses generated by the detector in response to the light modulated by the second portion of the spatial filter as the object traverses the more light transmissive features of the second portion.

8. The assembly of claim 6, wherein:

the length of the object is greater than a length of more light transmissive mask features of the second portion; and

the length of the object is determined based on widths of pulses in the signal, the pulses generated by the detector in response to the light modulated by the second portion of the spatial filter as the object traverses the more light transmissive features of the second portion.

9. An assembly, comprising:

a spatial filter arranged in a Cartesian coordinate system having orthogonal x, y, and z axes, the spatial filter including mask features that are more light transmissive and mask features that are less light transmissive, the mask features arranged along the x-axis in a flow direction of a flow path;

a detector positioned to detect light emanating from at least one object in the flow path, the object having a width along the y-axis, a thickness along the z-axis, and a length along the x-axis, the light emanating from the object time modulated according to the mask features as the object moves along the flow path, the detector configured to generate a time-varying electrical signal in response to the detected light; and

an analyzer configured to determine the width and thickness of the object based on the signal, wherein the spatial filter comprises;

first light transmissive features that extend at least partially across the spatial filter substantially parallel to the y-axis; and

second light transmissive features that extend at least partially across the spatial filter at an acute angle to the y-axis.

10. An assembly arranged in relation to Cartesian coordinate system having orthogonal x, y, and z axes, the assembly comprising:

a spatial filter disposed in a plane along a flow direction of a flow path, the spatial filter including mask features that are more light transmissive and mask features that are less light transmissive;

a detector positioned to detect light emanating from at least one object in the flow path, the object having a width along the y-axis, a thickness along the z-axis, and a length along the x-axis, the light emanating from the object time modulated according to the mask features as the object moves along the flow path, the detector configured to generate a time-varying electrical signal in response to the detected light;

signal processing circuitry configured to transform the time varying signal to a frequency domain signal; and

an analyzer configured to determine the width or the thickness and the length of the object based on the frequency domain signal.

11. The assembly of claim 10, wherein the analyzer is configured to determine the width or the thickness of the object based on a number of frequency components in the frequency domain signal.

12. The assembly of claim 11, wherein the analyzer is configured to determine the length of the object based on a difference between two frequency components in the frequency domain signal.

13. The assembly of claim 10, wherein the analyzer is configured to determine the width or the thickness of the object based on a monotonic decrease or increase of a frequency component in the frequency domain signal.

14. The assembly of claim 10, wherein the analyzer is configured to determine the length of the object based on a monotonic decrease or increase of a frequency component in the frequency domain signal.

15. The assembly of claim 10, wherein the analyzer is configured to simultaneously determine the length and the width or the thickness.

16. A method, comprising:

modulating light using a spatial filter disposed along a longitudinal x-axis of a flow path, the spatial filter including mask features that are more light transmissive and mask features that are less light transmissive;

detecting light emanating from at least one object in the flow path, the object having a width along a y-axis, a thickness along a z-axis, and length along the x-axis, the light emanating from the object time modulated according to the mask features as the object moves along the longitudinal axis of the flow path; and

generating a time-varying electrical signal in response to the detected light, the time varying electrical signal including information about the width or the thickness of the object.

17. The method of claim 16, wherein the electrical signal includes information about the length of the object.

18. The method of claim 16, further comprising:

transforming the time varying signal to a frequency domain signal; and

determining the length and the width or thickness of the object based on the frequency domain signal.

19. The method of claim 18, wherein the determining comprises determining the width and the length.

20. The method of claim 18, wherein determining the length and the width or thickness comprises determining the width and length by counting a number of frequency dominant components in the frequency domain signal.

21. A device arranged in relation to Cartesian coordinate system having orthogonal x, y, and z axes, the device comprising:

a spatial filter including mask features that are more light transmissive and features that are less light transmissive, the mask features disposed along the x-axis in the flow direction of a flow path;

at least one detector positioned to detect light emanating from at least one object in the flow path, the object having a width along the y-axis, a thickness along the z-axis, and length along the x-axis, the light emanating from the object time modulated according to the mask features as the object moves along the flow direction of the flow path, the detector configured to generate a time-varying electrical signal in response to the detected light, the time-varying electrical signal containing information about at least two of the length, width, and thickness of the object.

22. The device of claim 21, wherein:

the spatial filter includes first mask features that vary in frequency along the y-axis of the spatial filter;

the signal includes a number of frequency components dependent on the width of the object.

23. The device of claim 21, wherein:

the spatial filter is configured to cause a decrease or increase in an intensity of a the modulated light along the x-axis of the spatial filter at a frequency associated with the arrangement of mask features;

the detector is configured to sense the modulated light and to generate a signal having an increase or decrease in amplitude at the frequency associated with the arrangement of mask features.

28. The device of claim 21, wherein the spatial filter comprises:

light transmissive features arranged to have a frequency that changes along the x-axis of the spatial filter and that have a frequency that changes along the y-axis of the spatial filter.

24. A device arranged in relation to Cartesian coordinate system having orthogonal x, y, and z axes, the device comprising:

a spatial filter including mask features that are more light transmissive and features that are less light transmissive, the mask features disposed along the x-axis in the flow direction of a flow path;

at least one detector positioned to detect light emanating from at least one object in the flow path, the object having a width along the y-axis, a thickness along the z-axis, and length along the x-axis, the light emanating from the object time modulated according to the mask features as the object moves along the flow direction of the flow path, the detector configured to generate a time-varying electrical signal in response to the detected light, the time-varying electrical signal containing information about at least two of the length, width, and thickness of the object, wherein;

the spatial filter comprises at least a first portion and at least a second portion in any order along the x-axis; and

light modulated by the first portion of the spatial filter includes information about the object width and light modulated by the second portion of the spatial filter includes information about a length of the object.

25. The device of claim 24, wherein:

the length of the object is less than or equal to a length of more light transmissive mask features of the second portion; and

the length of the object is related to rise times of pulses in the signal, the pulses generated by the detector in response to the light modulated by the second portion of the spatial filter as the object traverses the more light transmissive features of the second portion.

26. The device of claim 24, wherein:

the length of the object is greater than a length of more light transmissive mask features of the second portion; and

the length of the object is related to widths of pulses in the signal, the pulses generated by the detector in response to the light modulated by the second portion of the spatial filter as the object traverses the more light transmissive features of the second portion.

27. A device arranged in relation to Cartesian coordinate system having orthogonal x, y, and z axes, the device comprising:

a spatial filter including mask features that are more light transmissive and features that are less light transmissive, the mask features disposed along the x-axis in the flow direction of a flow path;

at least one detector positioned to detect light emanating from at least one object in the flow path, the object having a width along the y-axis, a thickness along the z-axis, and length along the x-axis, the light emanating from the object time modulated according to the mask features as the object moves along the flow direction of the flow path, the detector configured to generate a time-varying electrical signal in response to the detected light, the time-varying electrical signal containing information about at least two of the length, width, and thickness of the object, wherein the spatial filter comprises;

first light transmissive features that extend at least partially across the spatial filter substantially parallel to the y-axis; and

second light transmissive features that extend at least partially across the spatial filter at an angle to the y-axis.

29. A device arranged in relation to Cartesian coordinate system having orthogonal x, y, and z axes, the device comprising:

first and second spatial filters, each spatial filter including mask features that are more light transmissive and features that are less light transmissive, the mask features disposed along the x-axis in the flow direction of a flow path, the first spatial filter arranged in first plane and the second spatial filter arranged in a second plane;

first and second detectors positioned to detect light emanating from at least one object in the flow path, the object having a width along the y-axis, a thickness along the z-axis, and length along the x-axis, the light emanating from the object time modulated according to the mask features as the object moves along the flow direction of the flow path, the first detector configured to generate a first time-varying electrical signal in response to the detected light, the first time-varying electrical signal containing information about the width of the object, the second detector configured to generate a second time-varying electrical signal in response to the detected light, the second time-varying electrical signal containing information about the thickness of the object.

30. The device of claim 29, wherein at least one of the first electrical signal and the second electrical signal include information about the length of the object.

31. The device of claim 29, further comprising an analyzer configured to simultaneously determine the width and thickness of the object.