User interface devices for control of machine systems

• US 9,207,664 B2
• Filed: 02/23/2009
• Issued: 12/08/2015
• Est. Priority Date: 10/17/2008
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Wielebski, Wayne H., Gasperi, Michael L., Jensen, David L., Brandt, David D.
• Primary Examiner(s): NWUGO, OJIAKO K
• Application Number:
  US12/391,074
• Publication Number:
  US 20100097186A1
• Time in Patent Office: 2,479 Days
• Field of Search: 340/10.1, 340/679
• US Class Current: 1/1
• CPC Class Codes: G05B 19/409 characterised by using manual data input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details or by setting parameters G05B19/408, G05B19/4093 take precedence
• CPC Class Codes: G05B 19/414 Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
• CPC Class Codes: G05B 2219/31449 Monitor workflow, to optimize business, industrial processes
• CPC Class Codes: G05B 2219/33192 Radio link, wireless
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer
• CPC Class Codes: H04W 4/80 Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication

Abstract

What is disclosed is a system for controlling a process, where the process is implemented by a machine system. The system includes a user interface device and a first transceiver coupled to the user interface device. The first transceiver is configured to receive communications from the user interface device and transfer the communications. The system also includes a second transceiver in communication with the first transceiver and configured to transfer power to the first transceiver, receive the communications from the first transceiver, and transfer the communications to control the process implemented by the machine system.

Claims

1. A system for controlling a process, wherein the process is implemented by a machine system, comprising:

a user interface device configured to receive user input;

a first transceiver coupled to the user interface device to form a first assembly, the first transceiver comprising a first transformer coil, the first transceiver configured to receive communications from the user interface device related to the user input, receive power for at least the first transceiver using current induced in the first transformer coil by a second transformer coil, and transfer the communications over the first transformer coil;

a second transceiver comprising the second transformer coil and configured to receive the communications from the first transformer coil over the second transformer coil while the current is being induced in the first transformer coil by the second transformer coil, and transfer the communications to control the process implemented by the machine system;

the first assembly insertable into an aperture of the second transceiver to position the first transformer coil into proximity and axial alignment with the second transformer coil; and

the second transceiver configured to induce the current in the first transformer coil by coupling at least near field magnetic energy between the first transformer coil and the second transformer coil when the second transformer coil is proximate to and axially aligned with the first transformer coil along a shared axis.

2. The system of claim 1, wherein the second transceiver is configured to wirelessly transfer the power to the first transceiver over the second transformer coil and wirelessly receive the communications from the first transceiver over the second transformer coil only when the when the second transformer coil is proximate to and axially aligned with the first transformer coil.

3. The system of claim 1, wherein the first transformer coil and the second transformer coil are not coupled by a transformer core.

4. The system of claim 1,

wherein the first transceiver is configured to induce a first modulated current in the second transformer coil by way of a first modulated magnetic field of the first transformer coil and wirelessly transfer the communications to the second transceiver using the first modulated magnetic field concurrent with receiving the power;

and

wherein the second transceiver is configured to induce a second modulated current in the first transformer coil by way of a second modulated magnetic field of the second transformer coil, and wirelessly transfer the power to the first transceiver using the second modulated magnetic field concurrent with receiving the communications.

5. The system of claim 1, wherein the second transceiver is configured to transfer information related to a state of the process implemented by the machine system to the first transceiver over the second transformer coil, and wherein the first transceiver is configured to receive the information related to the state of the process over the first transformer coil, and transfer the information related to the state of the process implemented by the machine system to the user interface device.

6. The system of claim 5, wherein the second transceiver is configured to wirelessly transfer the power and wirelessly transfer the information related to the state of the process implemented by the machine system to the first transceiver by way of a modulated magnetic field induced by the second transformer coil.

7. The system of claim 5, wherein the user interface device is configured to light an indicator based on the information related to the state of the process implemented by the machine system.

8. The system of claim 1, wherein the first transformer coil and the second transformer coil each comprise a spiral coil.

9. The system of claim 8, wherein the user interface device is mounted internally to and longitudinally along the shared axis of the spiral coil of the first transceiver and the spiral coil of the second transceiver.

10. The system of claim 1, further comprising:

a radio-frequency identification (RFID) circuit coupled to the second transceiver and configured to receive the communications from the second transceiver and wirelessly transfer the communications to control the process implemented by the machine system.

11. The system of claim 1, further comprising:

a radio-frequency identification (RFID) circuit coupled to the user interface device and powered by the first transceiver, the RFID circuit configured to wirelessly transfer further communications to control the process implemented by the machine system.

12. A method of controlling a process, wherein the process is implemented by a machine system, comprising:

in a user interface device, receiving user input;

in a first transceiver coupled to the user interface device to form a first assembly and comprising a first transformer coil the user interface device, receiving communications from the user interface related to the user input, receiving power for at least the first transceiver using current induced in the first transformer coil by a second transformer coil, and transferring the communications over the first transformer coil;

in a second transceiver comprising the second transformer coil, receiving the communications from the first transformer coil over the second transformer coil while the current is being induced in the first transformer coil by the second transformer coil, and transferring the communications to control the process implemented by the machine system; and

in the second transceiver, inducing the current in the first transformer coil by coupling at least near field magnetic energy between the first transformer coil and the second transformer coil when the second transformer coil is proximate to and axially aligned with the first transformer coil along a shared axis, wherein the first assembly is insertable into an aperture of the second transceiver to position the first transformer coil into proximity and axial alignment with the second transformer coil.

13. The method of claim 12, wherein the second transceiver is configured to wirelessly transfer the power to the first transceiver over the second transformer coil and wirelessly receive the communications from the first transceiver over the second transformer coil only when the when the second transformer coil is proximate to and axially aligned with the first transformer coil.

14. The method of claim 12, further comprising:

in the first transceiver, inducing a first modulated current in the second transformer coil by way of a first modulated magnetic field of the first transformer coil and wirelessly transferring the communications to the second transceiver using the first modulated magnetic field concurrent with receiving the power; and

in the second transceiver, inducing a second modulated current in the first transformer coil by way of a second modulated magnetic field of the second transformer coil, and wirelessly transferring the power to the first transceiver using the second modulated magnetic field concurrent with receiving the communications.

15. The method of claim 12, wherein the first transformer coil and the second transformer coil are not coupled by a transformer core.

16. The method of claim 12, further comprising:

in the second transceiver, transferring information related to a state of the process implemented by the machine system to the first transceiver over the second transformer coil; and

in the first transceiver, receiving the information related to the state of the process over the first transformer coil, and transferring the information related to the state of the process implemented by the machine system to the user interface device.

17. The method of claim 16, wherein the second transceiver is configured to wirelessly transfer the power and wirelessly transfer the information related to the state of the process implemented by the machine system to the first transceiver by way of a modulated magnetic field induced by the second transformer coil.

18. The method of claim 16, further comprising:

in the user interface device, lighting an indicator based on the information related to the state of the process implemented by the machine system.

19. The method of claim 18, wherein the user interface device is mounted internally to and longitudinally along the shared axis of the spiral coil of the first transceiver and the spiral coil of the second transceiver.

20. The method of claim 12, wherein the first transceiver and the second transceiver each comprise a spiral coil.