Sorting machine of battery cell and sorting method thereof

• US 9,209,496 B2
• Filed: 12/02/2010
• Issued: 12/08/2015
• Est. Priority Date: 03/24/2010
• Status: Expired due to Fees

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Ro, Huntae
• Primary Examiner(s): Rodas, Richard Isla
• Assistant Examiner(s): DIBENEDETTO, MICHAEL N
• Application Number:
  US12/959,315
• Publication Number:
  US 20110234232A1
• Time in Patent Office: 1,832 Days
• Field of Search: 324/425, 324/426, 324/433, 429/93, 429/90, 320/132, 320/106, 320/107, 320/110, 340/636.1, 209/575
• US Class Current: 1/1
• CPC Class Codes: B07C 5/344 according to electric or electromagnetic properties sorting according to size measured electrically or electronically B07C5/08; material testing by magnetic means G01N24/00, G01N27/00, by electrical means G01N27/00; electrical measuring devices in general G01R; coin testing G07D5/00
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A battery cell sorting machine includes an inserting unit into which a battery cell is inserted, a measuring unit on which the inserted battery cell is placed, an open circuit voltage (OCV) measuring unit configured to measure an OCV of the battery cell placed on the measuring unit, a loading unit configured to discharge the battery cell placed on the measuring unit, a discharge voltage measuring unit configured to measure a discharge voltage of the battery cell discharged by the loading unit, and a control unit configured to sort battery cells placed on the measuring unit into different groups, wherein the control unit is configured to calculate a voltage differential between the OCV and the discharge voltage of each of the battery cells and to sort the battery cells having corresponding voltage differential ranges between the OCV and the discharge voltage into one group.

Claims

1. A sorting machine of a battery cell comprising:

an inserting unit into which a battery cell is inserted;

a measuring unit on which the inserted battery cell is placed;

an open circuit voltage (OCV) measuring unit configured to measure an OCV of the battery cell placed on the measuring unit;

a loading unit configured to discharge the battery cell placed on the measuring unit by applying a fixed load to the battery cell;

a discharge voltage measuring unit configured to measure a discharge voltage of the battery cell discharged by the loading unit; and

a control unit configured to sort battery cells placed on the measuring unit into different groups,

wherein the control unit is configured to calculate a voltage differential between the OCV and the discharge voltage of each of the battery cells and to sort the battery cells having corresponding voltage differential ranges between the OCV and the discharge voltage into one group,

wherein the loading unit is configured to discharge the battery cell for a time period ranging from one second to two seconds;

a sorting unit which is configured to move the battery cells of each group sorted by the control unit and load the battery cells in a corresponding group and wherein the control unit and sorting unit sorts the batteries into groups based u on the OCV and the voltage differential between the OCV and the discharge voltage so that batteries having corresponding OCV values and voltage differential values are assembled into the same groups.

2. The battery cell sorting machine of claim 1, wherein the control unit is configured to determine a battery cell having a voltage differential between the OCV and the discharge voltage greater than a reference value as an abnormal battery cell.

3. The battery cell sorting machine of claim 1, further comprising a sorting unit which is configured to move the battery cell of each group sorted by the control unit and to load the battery cell in a corresponding group.

4. The battery cell sorting machine of claim 1, wherein the measuring unit includes a plus terminal connected to a plus terminal of the battery cell and a minus terminal connected to a minus terminal of the battery cell.

5. The battery cell sorting machine of claim 1, wherein the loading unit includes a plus terminal and a minus terminal, wherein the plus terminal of the loading unit is connected to a plus terminal of the measuring unit, and wherein the minus terminal of the loading unit is connected to a minus terminal of the measuring unit.

6. The battery cell sorting machine of claim 1, wherein the loading unit is configured to operate before the discharge voltage measuring unit measures the discharge voltage of the battery cell.

7. The battery cell sorting machine of claim 1, wherein a data storage unit configured to store the OCV'"'"'s and the discharge voltages is electrically connected to the control unit.

8. A battery cell sorting method comprising:

determining if a battery cell is inserted into a sorting machine;

primarily measuring an open circuit voltage (OCV) of a battery cell;

secondarily measuring a discharge voltage of the battery cell by applying a fixed load to the battery cell;

calculating a voltage differential between the OCV and the discharge voltage of the battery cell; and

sorting battery cells having substantially the same OCV and corresponding voltage differential ranges into groups of batteries having corresponding OCV and voltage differential ranges,

wherein secondarily measuring comprises discharging the battery cell for a time period ranging from one second to two seconds.

9. The battery cell sorting method of claim 8, wherein secondarily measuring comprises discharging the battery cell by operating a loading unit that is connected to the battery cell.

10. The battery cell sorting method of claim 8, wherein sorting the battery cells comprises determining battery cells having a voltage differential greater than a reference value as abnormal battery cells.

11. The battery cell sorting method of claim 8, wherein sorting the battery cells comprises sorting the battery cells having substantially the same OCV, and then sorting into one group the battery cells having corresponding voltage differential ranges among the battery cells having substantially the same OCV.

12. The battery cell sorting method of claim 8, wherein sorting the battery cells comprises sorting the battery cells having substantially the same voltage differential, and then sorting into one group the battery cells having substantially the same OCV among the battery cells having corresponding voltage differential ranges.