Laser diode subassembly and method of generating light

• US 9,209,605 B1
• Filed: 01/23/2015
• Issued: 12/08/2015
• Est. Priority Date: 01/23/2015
• Status: Active Grant

• Current Assignee: Lumentum Operations, LLC (Lumentum Holdings Inc.)
• Original Assignee: Lumentum Operations, LLC (Lumentum Holdings Inc.)
• Inventors: Guo, James Yonghong, Xu, Lei
• Primary Examiner(s): Nguyen, Dung
• Application Number:
  US14/603,742
• Time in Patent Office: 319 Days
• Field of Search: 372/29.02, 372/29.022, 372/43.01, 372 5011- 12, 372/92
• US Class Current: 1/1
• CPC Class Codes: H01S 3/08027 by a filter, e.g. a Fabry-Perot filter is used for wavelength setting
• CPC Class Codes: H01S 5/141 using a wavelength selective device, e.g. a grating or etalon H01S5/146 takes precedence
• CPC Class Codes: H01S 5/142 which comprises an additional resonator
• CPC Class Codes: H01S 5/4012 Beam combining, e.g. by the use of fibres, gratings, polarisers, prisms
• CPC Class Codes: H01S 5/4062 with an external cavity or using internal filters, e.g. Talbot filters
• CPC Class Codes: H01S 5/4068 with lateral coupling by axially offset or by merging waveguides, e.g. Y-couplers
• CPC Class Codes: H01S 5/4087 emitting more than one wavelength

Abstract

A laser diode subassembly is disclosed, in which dichroic reflectors are disposed sequentially one after another forming an array or stack, each reflector having a sequential array index. An array of laser diode emitters is provided, each emitter having a sequential array index. Individual reflectors of the array redirect laser sub-beams from individual laser diode emitters having same array indices, to propagate via dichroic reflectors having higher array indices, so as to form a combined optical beam. A common partial reflector may be used for the laser diode emitters instead of individual wavelength selective reflectors for each laser diode emitter.

Claims

1. A laser diode subassembly comprising:

an array of M laser diode emitters disposed for emitting M light sub-beams propagating in a common first plane, wherein each laser diode emitter has a sequential array index from 1 to M in the array of M laser diode emitters;

an array of M dichroic reflectors, wherein each dichroic reflector has a sequential array index from 1 to M in the array of M dichroic reflectors,

wherein each dichroic reflector is disposed in the common first plane to reflect a light sub-beam of a laser diode emitter having a same array index and to transmit light sub-beams from other laser diode emitters having lower array indices, if any, thereby forming an optical beam,

wherein the M dichroic reflectors comprise low-pass reflectors or high-pass reflectors, each dichroic reflector having a corresponding edge wavelength, wherein the edge wavelengths of the M dichroic reflectors are monotonically increasing or decreasing, respectively, with the dichroic reflector'"'"'s array index; and

a partial reflector disposed downstream of the array of M dichroic reflectors in an optical path of the optical beam and arranged to reflect a portion of each light sub-beam comprising the optical beam to propagate back to its originating laser diode emitter, thereby forming a laser cavity for each one of the M laser diode emitters.

2. The laser diode subassembly of claim 1, wherein the partial reflector comprises a partially reflecting mirror.

3. The laser diode subassembly of claim 1, wherein the partial reflector comprises a wavelength-selective volume Bragg reflector.

4. The laser diode subassembly of claim 1, wherein each one of the array of M dichroic reflectors is disposed at an angle of 45 degrees±

10 degrees with respect to the optical beam.

5. The laser diode subassembly of claim 1, wherein each one of the M laser diode emitters comprises a planar laser diode chip and a fast-axis collimating lens for collimating a corresponding sub-beam in a third plane perpendicular to the common first plane.

6. The laser diode subassembly of claim 5, wherein the planar laser diode chips of the M laser diode emitters are disposed in a common second plane, wherein the fast-axis collimating lenses of the laser diode emitters comprise portions of a common fast-axis collimating lens extending parallel to the common second plane.

7. The laser diode subassembly of claim 6, wherein each one of the M laser diode emitters further comprises a slow-axis collimating lens for collimating a corresponding sub-beam in the common first plane.

8. The laser diode subassembly of claim 1, wherein M is at least 12.

9. A laser diode assembly comprising two laser diode subassemblies of claim 1, wherein in operation, a first one of two arrays of M laser diode emitters forms a first optical beam, and a second one of two arrays of M laser diode emitters forms a second optical beam;

an optical combiner for combining the first and second optical beams into a combined beam; and

a common partial reflector instead of the partial reflectors of the two laser diode subassemblies, wherein the common partial reflector is disposed in an optical path of the combined beam downstream of the optical combiner for retroreflecting each light sub-beam, thereby forming a laser cavity for each laser diode emitter of the two arrays of M laser diode emitters.

10. The laser diode assembly of claim 9, wherein the optical combiner comprises a dichroic reflector for reflecting the second optical beam, while transmitting the first optical beam.

11. The laser diode assembly of claim 9, wherein the optical combiner comprises a polarization beam combiner for reflecting the second optical beam, while transmitting the first optical beam.

12. The laser diode assembly of claim 9, wherein the common partial reflector comprises a partially reflecting mirror.

13. The laser diode assembly of claim 9, wherein the common partial reflector comprises a wavelength-selective volume Bragg reflector.

14. A laser diode assembly comprising an array of N laser diode subassemblies of claim 1, disposed for emitting N optical beams propagating in a common fourth plane, wherein each laser diode subassembly has a sequential array index from 1 to N in the array of N laser diode subassemblies;

an array of N combining reflectors, wherein each combining reflector has a sequential array index from 1 to N in the array of N combining reflectors,

wherein each combining reflector is disposed in the common fourth plane to reflect the optical beam of the laser diode subassembly having the same array index and to transmit optical beams from other laser diode subassemblies having lower array indices, if any, thereby forming a combined beam,

wherein the N combining reflectors comprise low-pass or high-pass dichroic reflectors, each dichroic reflector having a corresponding edge wavelength, wherein the edge wavelengths of the N combining reflectors are monotonically increasing or decreasing, respectively, with the combining reflector'"'"'s array index; and

a common partial reflector instead of the partial reflectors of the N laser diode subassemblies, wherein the common partial reflector is disposed in an optical path of the combined beam downstream of the array of N combining reflectors and arranged to reflect a portion of each light sub-beam comprising the combined beam to propagate back to its originating laser diode emitter, thereby forming a laser cavity for each laser diode emitter of N arrays of M laser diode emitters.

15. The laser diode assembly of claim 14, wherein M is at least 12 and N is at least 4.

16. A laser diode apparatus comprising two laser diode assemblies of claim 14 and a polarization beam combiner for combining two combined beams into an output optical beam,

the laser diode assembly further comprising a common partial retroreflector instead of the common partial reflectors of the two laser diode assemblies, wherein the common partial retroreflector is disposed in an optical path of the output optical beam downstream of the polarization beam combiner, and arranged to reflect a portion of each light sub-beam comprising the output optical beam, thereby forming a laser cavity for each laser diode emitter of the N arrays of M laser diode emitters.

17. The laser diode assembly of claim 16, wherein the common partial retroreflector comprises a partially reflecting mirror.

18. The laser diode assembly of claim 16, wherein the common partial retroreflector comprises a wavelength-selective volume Bragg reflector.

19. A method for generating light, the method comprising:

(a) providing an array of M laser diode emitters and disposing the M laser diode emitters for emitting M light sub-beams propagating in a common first plane, wherein each laser diode emitter has a sequential array index from 1 to M in the array of M laser diode emitters;

(b) providing an array of M dichroic reflectors, wherein each dichroic reflector has a sequential array index from 1 to M in the array of M dichroic reflectors, and disposing each dichroic reflector in the common first plane to reflect a light sub-beam of a laser diode emitter having a same array index and to transmit light sub-beams from other laser diode emitters having lower array indices, if any, thereby forming an optical beam,

wherein the M dichroic reflectors comprise low-pass reflectors or high-pass reflectors, each dichroic reflector having a corresponding edge wavelength, wherein the edge wavelengths of the M dichroic reflectors are monotonically increasing or decreasing, respectively, with the dichroic reflector'"'"'s array index;

(c) providing a partial reflector, and arranging the partial reflector downstream of the array of M dichroic reflectors in an optical path of the optical beam, to reflect a portion of each sub-beam comprising the optical beam to propagate back to its originating laser diode emitter, thereby forming a laser cavity for each one of the M laser diode emitters; and

(d) energizing the array of M laser diode emitters.

20. The method of claim 19, further comprising

(i) repeating steps (a) and (b) N times so as to provide an array of N laser diode subassemblies, and disposing the N laser diode subassemblies for emitting N optical beams propagating in a common fourth plane, wherein each laser diode subassembly has a sequential array index from 1 to N in the array of N laser diode subassemblies;

(ii) providing an array of N combining reflectors, wherein each combining reflector has a sequential array index from 1 to N in the array of N combining reflectors, and disposing each combining reflector of the array in the common fourth plane to reflect the optical beam of a laser diode subassembly having a same array index and to transmit optical beams from other laser diode subassemblies having lower array indices, if any, thereby forming a combined beam,

wherein the N combining reflectors of the array of N combining reflectors comprise low-pass or high-pass dichroic reflectors, each dichroic reflector having a corresponding edge wavelength, wherein the edge wavelengths of the N combining reflectors are monotonically increasing or decreasing, respectively, with the combining reflector'"'"'s array index;

(iii) providing a common partial reflector instead of the partial reflectors of the N laser diode subassemblies, and disposing the common partial reflector in an optical path of the combined beam downstream of the array of N combining reflectors, wherein the common partial reflector is arranged to reflect a portion of each light sub-beam comprising the combined beam to propagate back to its originating laser diode emitter, thereby forming a laser cavity for each laser diode emitter of N arrays of M laser diode emitters; and

(iv) energizing the N arrays of M laser diode emitters.