Solid state lighting, drive circuit and method of driving same

• US 9,210,751 B2
• Filed: 05/01/2013
• Issued: 12/08/2015
• Est. Priority Date: 05/01/2012
• Status: Active Grant

• Current Assignee: Express Imaging Systems, LLC
• Original Assignee: Express Imaging Systems, LLC
• Inventors: Reed, William G.
• Primary Examiner(s): O NEILL, PATRICK
• Application Number:
  US13/875,000
• Publication Number:
  US 20130313982A1
• Time in Patent Office: 951 Days
• US Class Current: 1/1
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/382 with galvanic isolation between input and output
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A power converter output stage provides acceptable current matching between sets or strings of solid state light sources (e.g., LEDs) with different forward voltages, and protects the sets or strings from excessive over-current in the case of a light source failing as a short. The sets or strings are electrically coupled across respective inductors of a secondary of a transformer, the sets or strings not electrically in parallel with one another. The secondary of the transformer essentially self balances. The embodiments described employ an LLC resonator converter topology, but could be implemented as part of a Flyback, LLC resonator or other switch mode topology.

Claims

1. A system for solid state lighting, comprising:

a transformer having a primary side and a secondary side, the primary side including at least a first primary inductor, the secondary side including at least a pair of secondary inductors, each of the secondary inductors having a respective node that provides current to a respective one of a pair of strings of solid state light sources and not the other one of the pair of strings of solid state light sources, and the secondary side having a center tap between the pair of secondary inductors that provides a common ground to each of the pair of strings of solid state light sources; and

a drive circuit electrically coupled to drive the primary side of the transformer.

2. The circuit of claim 1 wherein the drive circuit is a resonator drive circuit that includes a resonator inductor and a resonator capacitor, the resonator inductor and the resonator capacitor electrically coupled in series with one another and with the first primary inductor of the transformer to form an LLC resonator.

3. The circuit of claim 2 wherein the drive circuit further includes a first switch and a second switch, the first switch and the second switch operable to selectively provide respective first and second current paths between a DC voltage source and the LLC resonator.

4. The circuit of claim 3 wherein the first switch and the second switch are each respective ones of at least two metal oxide semiconductor field effect transistors.

5. The circuit of claim 3 wherein the drive circuit further includes a first pulse type voltage source electrically coupled to drive the first switch and a second pulse type voltage source electrically coupled to drive the second switch.

6. The circuit of claim 5 wherein the first and the second pulse type voltage sources drive the first and the second switches, respectively, such that both of the first and the second switches are not ON at a same time.

7. The circuit of claim 6 wherein the first and the second pulse type voltage sources drive the first and the second switches, respectively, such that there is a defined gap between successive turning ON and turning OFF of the first and the second switches.

8. The circuit of claim 7 wherein the gap is approximately 0.16 microseconds in duration.

9. The circuit of claim 8 wherein the first pulse type voltage source produces a first square wave output with pulses at approximately every 0.8 microseconds and the second pulse type voltage source produces a first square wave output with pulses at approximately every 11.33 microseconds.

10. The circuit of claim 1 further comprising:

a first rectifier diode electrically coupled between a first one of the nodes and a first one of the strings of solid state light sources; and

a second rectifier diode electrically coupled between a second one of the nodes and a second one of the strings of solid state light sources.

11. The circuit of claim 1, further comprising:

the first string solid state light sources, the first string of solid state light sources consisting of a first plurality light emitting diodes electrically coupled in series; and

the second string of solid state light sources, the second string of solid state light sources consisting of a second plurality light emitting diodes electrically coupled in series.

12. A solid state lighting luminaire, comprising:

a first set of solid state light sources electrically coupled in series with one another;

a second set of solid state light sources electrically coupled in series with one another;

a transformer having a primary side and a secondary side, the primary side including at least a primary inductor, the secondary side including at least a first secondary inductor and a second secondary inductor, the first set of solid state light sources electrically coupled across the first secondary inductor of the transformer and not across the second secondary inductor of the transformer, and the second set of solid state light sources electrically coupled across the second secondary inductor of the transformer and not across the first secondary inductor of the transformer; and

a resonator drive circuit which includes a resonator inductor, a resonator capacitor, a first switch and a second switch, the resonator inductor and the resonator capacitor electrically coupled in series with one another and with the primary inductor of the transformer, the first and the second switch operable to selectively provide a drive signal to the primary inductor of the transformer.

13. The solid state lighting luminaire of claim 12 wherein the first switch and the second switch are operable to selectively provide respective first and second current paths between a DC voltage source and the primary inductor of the transformer.

14. The solid state lighting luminaire of claim 13 wherein the drive circuit further includes a first pulse type voltage source electrically coupled to drive the first switch and a second pulse type voltage source electrically coupled to drive the second switch such that both of the first and the second switches are not ON at a same time.

15. The solid state lighting luminaire of claim 14 wherein the first and the second pulse type voltage sources drive the first and the second switches, respectively, such that there is a defined gap between successive turning ON and turning OFF of the first and the second switches.

16. The solid state lighting luminaire of claim 15 wherein the gap is approximately 1.6 microseconds in duration, the first pulse type voltage source produces a first square wave output with pulses at approximately every 21 microseconds, and the second pulse type voltage source produces a first square wave output with pulses at approximately every 21 microseconds where the first square wave and the second square wave are 180 degrees out of phase.

17. A method of operation in a solid state lighting system which includes a first plurality of solid state light emitters electrically coupled in series and a second set of solid state light emitters electrically coupled in series, and a transformer that includes a primary side and a secondary side that includes a first secondary inductor and a second secondary inductor, the first plurality of solid state light emitters electrically coupled across only the first secondary inductor and the second plurality of solid state light emitters electrically coupled across only the second secondary inductor, the method comprising:

supplying a number of drive signals to control operation of a first switch to selectively electrically couple an LLC resonator to a voltage source via a first electrically conductive path, the LLC resonator including a resonator inductor, a resonator capacitor and a primary inductor of the transformer, the resonator inductor, the resonator capacitor and the primary inductor electrically coupled in series with one another; and

supplying a number of drive signals to control operation of a second switch to selectively electrically couple the LLC resonator to the voltage source via a second electrically conductive path only when the LLC resonator is not electrically coupled to the voltage source via the first electrically conductive path, the second electrically conductive path different from the first electrically conductive path.

18. The method of claim 17 wherein supplying a number of drive signals to control operation of a first switch includes supplying the drive signals from a first pulse type voltage source to a gate of the first switch and supplying a number of drive signals to control operation of a second switch includes supplying the drive signals from a second pulse type voltage source to a gate of the second switch.

19. The method of claim 18 wherein supplying the drive signals from a first pulse type voltage source to a gate of the first switch includes supplying a first square wave signal having pulses at approximately every 21 microseconds and supplying the drive signals from a second pulse type voltage source to a gate of the second switch includes providing a second square wave signal having pulses at approximately every 21 microseconds, with a gap of approximately 1.6 microseconds in duration between a fall in a pulse in one of the square wave signals and a rise in a subsequent pulse in the other one of the square wave signals.

20. The method of claim 19 wherein the pulses each have a rise time of approximately 10 nanoseconds or less and a fall time of approximately 10 nanoseconds.