Power tool having rotary input control

• US 9,211,636 B2
• Filed: 01/31/2013
• Issued: 12/15/2015
• Est. Priority Date: 01/07/2010
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Eshleman, Scott J., Schell, Craig A., Seman, Andrew E. Jr., Puzio, Daniel, Brotto, Daniele C., Kelleher, Joseph P., Murthy, Sankarshan
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US13/755,498
• Publication Number:
  US 20130284471A1
• Time in Patent Office: 1,048 Days
• Field of Search: 173/1, 173/2, 173/4, 173/176, 173/178, 173/181, 173/183, 173/93, 173/93.5, 173/216, 173/217
• US Class Current: 1/1
• CPC Class Codes: B23B 2220/08 Deburring
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25B 21/008 with automatic change-over from high speed-low torque mode to low speed-high torque mode
• CPC Class Codes: B25B 23/00 Details of, or accessories for, spanners, wrenches, screwdrivers bolt tensioners B25B29/02
• CPC Class Codes: B25B 23/0064 Means for adjusting screwing depth
• CPC Class Codes: B25B 23/14 Arrangement of torque limiters or torque indicators in wrenches or screwdrivers couplings for transmitting rotation or clutches F16D; devices for measuring torque per se G01L
• CPC Class Codes: B25B 23/147 specially adapted for electrically operated wrenches or screwdrivers
• CPC Class Codes: B25D 2250/221 Sensors
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: E21B 15/04 specially adapted for directional drilling, e.g. slant hole rigs
• CPC Class Codes: H01H 9/06 Casing of switch constituted by a handle serving a purpose other than the actuation of the switch, e.g. by the handle of a vacuum cleaner

Abstract

A power tool includes a housing, an output member that rotates about a longitudinal axis, and a motor drivably connected to the output member. A rotational motion sensor is arranged in the housing and operable to detect a user input that includes a rotational motion of the housing in a desired rotational direction about the longitudinal axis of the output member. A controller is configured to receive a first input indicative of a user-desired rotational motion of the output member, and a second input, from the rotational motion sensor, indicative of an actual rotational motion of the power tool. The controller determines a user-desired rotational direction of the output member about the axis from the first input, determines an actual rotational direction of the housing about the axis from the second input, and causes the motor to drive the output member to simulate ratcheting movement in the user-desired rotational direction.

Claims

1. A method for operating a power tool having an output member, comprising:

monitoring, by a controller disposed in the power tool, rotational motion of the power tool about an axis of the output member, using a rotational motion sensor disposed in the power tool;

determining, by the controller, a user-desired rotational direction for the output member about the axis;

determining, by the controller, an actual rotational direction of the power tool about the axis, using the monitored rotational motion of the power tool; and

driving, by a motor disposed in the power tool, the output member to simulate ratcheting movement of the output member in the user-desired rotational direction.

2. The method of claim 1, wherein driving the output member to simulate ratcheting movement comprises causing the output member to appear to remain stationary relative to a workpiece when the actual rotational direction is opposite to the user-desired rotational direction.

3. The method of claim 2, wherein causing the output member to appear to remain stationary relative to the workpiece comprises driving the output member in the user-desired direction at a rotational amount that is approximately equal and opposite to a rotational amount that the power tool rotates in the actual rotational direction.

4. The method of claim 2, wherein driving the output member to simulate ratcheting movement further comprises causing the output member to appear to rotate in the user-desired direction relative to the workpiece when the actual rotational direction is the same as the user-desired rotational direction.

5. The method of claim 4, wherein causing the output member to appear to rotate in the user-desired direction relative to the workpiece comprises driving the output member in the user-desired direction at a rotational amount that is greater than a rotational amount that the power tool rotates in the actual rotational direction.

6. The method of claim 1, wherein determining the user-desired rotational direction comprises receiving an input of an switch that enables a user to select the user-desired rotational direction.

7. The method of claim 1, wherein determining the user-desired rotational direction comprises monitoring, by the rotational motion sensor, an initial rotational direction of the power tool about the axis, and using the monitored initial rotational direction of the power tool to determine the user-desired rotational direction.

8. The method of claim 1, further comprising determining, by the controller, angular displacement of the tool about the axis in relation to a reference position and driving the output member at a rotational speed that correlates to the angular displacement of the tool from the reference position.

9. The method of claim 1, further comprising determining, by the controller, angular displacement of the tool about the axis in relation to a reference position and driving the output member at a rotational speed when the angular displacement of the tool from the reference position exceeds a displacement threshold.

10. The method of claim 9, further comprising driving the output member at a maximum rotational speed when the angular displacement of the tool exceeds a first threshold and driving the output member at a designated rotational speed that is less than the maximum rotational speed when the angular displacement of the tool is less than the first threshold but greater than a second threshold.

11. A power tool comprising:

a housing;

an output member at least partially contained in the housing and configured to rotate about a longitudinal axis;

a motor contained in the housing and drivably connected to the output member to impart rotary motion thereto;

a rotational motion sensor arranged in the housing and operable to detect a user input, the user input comprising a rotational motion of the housing in a desired rotational direction about the longitudinal axis of the output member; and

a controller configured to receive a first input indicative of a user-desired rotational motion of the output member, and a second input, from the rotational motion sensor, indicative of an actual rotational motion of the power tool, and wherein the controller operates to determine a user-desired rotational direction of the output member about the axis from the first input, to determine an actual rotational direction of the housing about the axis from the second input, and to cause the motor to drive the output member to simulate ratcheting movement in the user-desired rotational direction.

12. The power tool of claim 11, wherein, when the actual rotational direction is opposite to the user-desired rotational direction, the controller causes the motor to drive the output member to appear to remain stationary relative to a workpiece.

13. The power tool of claim 12, wherein, when the actual rotational direction is opposite to the user-desired rotational direction, the controller drives the motor to cause the output member to rotate in the user-desired direction by a rotational amount that is approximately equal and opposite to a rotational amount that the power tool rotates in the actual rotational direction.

14. The power tool of claim 12, wherein, when the actual rotational direction is the same as the user-desired rotational direction, the controller drives the motor to cause the output member to appear to rotate in the user-desired direction relative to the workpiece.

15. The power tool of claim 14, wherein when the actual rotational direction is the same as the user-desired rotational direction, the controller drives the motor to cause the output member to rotate in the user-desired direction at a rotational amount that is greater than a rotational amount that the power tool rotates in the actual rotational direction.

16. The power tool of claim 11, further comprising a user-actuatable switch configured to transmit the first input to the controller.

17. The power tool of claim 11, wherein the first input comprises an input from the rotational motion sensor, which the controller uses to determine the user-desired rotational direction.

18. The power tool of claim 17, wherein the controller determines angular displacement of the tool about the axis in relation to a reference position and drives the motor at a rotational speed that correlates to the angular displacement of the tool.

19. The power tool of claim 17, wherein the controller determines angular displacement of the tool about the axis in relation to a reference position and drives the motor at a rotational speed when the angular displacement exceeds a displacement threshold.

20. The power tool of claim 19, wherein the controller drives the motor at a maximum rotational speed when the angular displacement of the tool exceeds a first threshold and drives the motor at a designated rotational speed that is less than the maximum rotational speed when the angular displacement of the tool is less than the first threshold but greater than a second threshold.