Charging cable for electrically-driven vehicle

• US 9,211,801 B2
• Filed: 03/02/2012
• Issued: 12/15/2015
• Est. Priority Date: 03/03/2011
• Status: Active Grant

• Current Assignee: PANASONIC AUTOMOTIVE SYSTEMS CO., LTD. (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Intellectual Property Management Co., Ltd. (Panasonic Holdings Corporation)
• Inventors: Akai, Naruaki, Abe, Norio, Kawase, Tomoyuki, Sawa, Takashi, Nishikawa, Masanori, Hyoudou, Takaaki
• Primary Examiner(s): Siek, Vuthe
• Application Number:
  US14/001,822
• Publication Number:
  US 20130335024A1
• Time in Patent Office: 1,383 Days
• Field of Search: 320/109
• US Class Current: 1/1
• CPC Class Codes: B60L 2240/36 Temperature of vehicle components or parts
• CPC Class Codes: B60L 3/0069 relating to the isolation, e.g. ground fault or leak current
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 50/51 characterised by AC-motors
• CPC Class Codes: B60L 53/11 DC charging controlled by the charging station, e.g. mode 4
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/18 Cables specially adapted for charging electric vehicles
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A charging cable for use in charging a battery of an electrically-driven vehicle includes a power plug to be detachably connected to a receptacle outlet of a commercially available power source, a charging coupler to be detachably connected to the electrically-driven vehicle, a temperature sensor for detecting a temperature of an electric circuit between the power plug and the charging coupler, and a charging device having a controller for controlling a current value that flows from the power plug to the charging coupler. This configuration can minimize the charging time and enhance the durability between the charging cable and the receptacle outlet and between the charging cable and the charging coupler.

Claims

1. A charging cable for use in charging a battery of an electrically-driven vehicle, the charging cable for the electrically-driven vehicle comprising:

a power plug adapted to be detachably connected to a receptacle outlet of a commercially available power source;

a charging coupler to be detachably connected to the electrically-driven vehicle;

a temperature detector operable to detect, when the battery of the electrically-driven vehicle is charged, a temperature of an electric circuit between the receptacle outlet and the charging coupler; and

a controller operable to generate a pilot signal indicating a charging current to the battery based on the temperature detected by the temperature detector to send the pilot signal to the electrically-driven vehicle,

wherein the controller sends, when the temperature detected by the temperature detector reaches a predetermined threshold value, a pilot signal that has been changed in waveform to the electrically-driven vehicle to notify the electrically-driven vehicle to reduce the charging current.

2. The charging cable for the electrically-driven vehicle according to claim 1, wherein the temperature detector is provided in the power plug.

3. The charging cable for the electrically-driven vehicle according to claim 1, wherein the temperature detector is provided in the charging coupler.

4. The charging cable for the electrically-driven vehicle according to claim 1, wherein the temperature detector is provided in the controller.

5. The charging cable for the electrically-driven vehicle according to claim 1, wherein the temperature detector comprises a first temperature detector provided in the power plug and/or the charging coupler and a second temperature detector provided in the controller.

6. The charging cable for the electrically-driven vehicle according to claim 1, wherein the controller sends, when the temperature detected by the temperature detector reaches the predetermined threshold value, a pilot signal that has been changed in pulse width to the electrically-driven vehicle to notify the electrically-driven vehicle to reduce the charging current.

7. The charging cable for the electrically-driven vehicle according to claim 6, wherein the controller notifies the electrically-driven vehicle to reduce the charging current in a stepwise fashion using the pilot signal.

8. The charging cable for the electrically-driven vehicle according to claim 1, wherein the controller sends, when the temperature detected by the temperature detector reaches the predetermined threshold value, a pilot signal that has been changed in amplitude to the electrically-driven vehicle to notify the electrically-driven vehicle to reduce the charging current.

9. The charging cable for the electrically-driven vehicle according to claim 1, wherein the controller has a second threshold value greater than the predetermined threshold value to block the electric circuit when a temperature greater than the second threshold value is detected.

10. A charging cable for use in charging a battery of an electrically-driven vehicle, the charging cable for the electrically-driven vehicle comprising:

a power plug adapted to be detachably connected to a receptacle outlet of a commercially available power source;

a charging coupler to be detachably connected to the electrically-driven vehicle;

a temperature detector operable to detect, when the battery of the electrically-driven vehicle is charged, a temperature of an electric circuit between the receptacle outlet and the charging coupler; and

a controller operable to generate a pilot signal indicating a charging current to the battery based on the temperature detected by the temperature detector to send the pilot signal to the electrically-driven vehicle,

wherein the charging cable comprises a switching circuit operable to open and close the electric circuit between the power plug and the charging coupler and an earth leakage detecting portion operable to monitor an electric current flowing through the electric circuit to detect an earth leakage, and when the earth leakage detecting portion detects the earth leakage, the controller blocks the electric circuit via the switching circuit.