Monitoring hot water usage in a gas water heater

• US 9,213,998 B2
• Filed: 01/26/2012
• Issued: 12/15/2015
• Est. Priority Date: 01/26/2012
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: General Electric Company
• Inventors: Besore, John K., Miko, Chelsea Rose, Schork, Brian Michael
• Primary Examiner(s): BETSCH, REGIS J
• Application Number:
  US13/358,707
• Publication Number:
  US 20130197827A1
• Time in Patent Office: 1,419 Days
• Field of Search: 702/45
• US Class Current: 1/1
• CPC Class Codes: F24D 19/1063 counting of energy consumption
• CPC Class Codes: F24H 15/144 Measuring or calculating energy consumption
• CPC Class Codes: F24H 15/174 Supplying heated water with desired temperature or desired range of temperature
• CPC Class Codes: F24H 15/20 characterised by control inputs
• CPC Class Codes: F24H 15/215 before heating
• CPC Class Codes: F24H 15/219 after heating
• CPC Class Codes: F24H 15/238 Flow rate
• CPC Class Codes: F24H 15/281 Input from user
• CPC Class Codes: F24H 15/36 of burners
• CPC Class Codes: F24H 15/395 Information to users, e.g. alarms
• CPC Class Codes: G01K 17/08 based upon measurement of temperature difference or of a temperature
• CPC Class Codes: G05D 23/1905 associated with tele control
• CPC Class Codes: G05D 23/1931 to control the temperature of one space
• CPC Class Codes: G06Q 50/06 Energy or water supply

Abstract

An apparatus and method for determining the volume of hot water dispensed during a given timeframe from a hydrocarbon fueled water heater based on the volume of fuel consumed by the water heater during the timeframe and the average temperature difference between the inlet water temperature and the outlet water temperature during the timeframe.

Claims

1. A method for determining the volume of hot water dispensed from a hydrocarbon-fueled hot water heater heated by a burner over a given timeframe, comprising the steps of:

measuring water heater inlet water temperature data during a given timeframe at a first predetermined sampling rate;

measuring water heater outlet water temperature data during the given timeframe at the first predetermined sampling rate;

measuring burner parameter data during the given timeframe at a predetermined sampling rate;

determining the volume of fuel consumed by the burner during the given timeframe from the burner parameter data;

processing the inlet water temperature data and the outlet water temperature data to calculate the average inlet water temperature and the average outlet water temperature for the given timeframe; and

calculating the volume of hot water dispensed during the given timeframe based on the volume of fuel consumed by the burner during the given timeframe and the difference between the average inlet water temperature and the average outlet water temperature;

wherein measuring burner parameter data comprises measuring temperature data during the given timeframe, and determining the volume of fuel consumed by the burner during the given timeframe comprises;

obtaining a temperature versus time profile for the given timeframe using the measured temperature data;

determining first and second derivatives of the temperature versus time profile;

identifying one or more peaks in the second derivative of the temperature versus time profile;

identifying one or more valleys in the first derivative of the temperature versus time profile following corresponding ones of the identified one or more peaks in the second derivative of the temperature versus time profile;

identifying, for each of the identified one or more valleys in the first derivative of the temperature versus time profile, a first valley in the second derivative of the temperature versus time profile that precedes the corresponding valley in the first derivative of the temperature versus time profile;

wherein the one or more peaks in the second derivative of the temperature versus time profile are used as turn on times of the burner and the one or more first valleys in the second derivative of the temperature versus time are used as turn off times of the burner.

2. The method of claim 1, further comprising the steps of:

calculating water heater heat leakage during the given timeframe based on the inlet and outlet water temperature data and multiple parameters of the hot water heater;

calculating the volume of fuel used to heat the water in the tank of the hot water heater to replace heat lost through heat leakage to maintain the hot water heater at a set-point based on the calculated water heater heat leakage rate;

calculating the volume of fuel used to heat water added to the tank to bring the water temperature to the set point following a fill event during the given timeframe by subtracting the amount of gas used to maintain the hot water heater at a setpoint from the total volume of fuel consumed during the timeframe; and

using the volume of fuel used to heat water added to the tank in the step of calculating the volume of water heated during the given timeframe.

3. The method of claim 2, further comprising transmitting the calculated volume of water heated in the given timeframe to a home energy manager.

4. The method of claim 3, further comprising performing an accuracy check of the volume of water heated calculation, wherein performing an accuracy check of the volume of water heated calculation comprises:

identifying a meter reading in connection with a hot water heater at a beginning of a specific timeframe;

identifying a meter reading at an end of the specific timeframe before dispensing any water; and

cross-checking data from the meter readings against the volume of water heated calculation to determine a percent error.

5. The method of claim 1, wherein the hot water heater is a residential hot water heater.

6. The method of claim 1, wherein calculating the volume of hot water dispensed does not require utilization of a water flow meter in a water supply line of the hot water heater or a water flow meter in a water dispense line of the hot water heater.

7. The method of claim 1, wherein:

measuring water heater inlet water temperature data utilizes a first sensor attached adjacent to or near a cold water inlet pipe of the hot water heater;

measuring water heater outlet water temperature data utilizes a second sensor attached adjacent to or near a hot water outlet pipe of the hot water heater; and

measuring burner parameter data utilizes a third sensor configured to detect physical or chemical changes that occur during activation or deactivation of the burner.

8. The method of claim 1, wherein measuring burner parameter data comprises measuring temperature data during the given timeframe, and determining the volume of fuel consumed by the burner during the given timeframe comprises:

obtaining a temperature versus time profile for the given timeframe using the measured temperature data;

calculating slopes of corresponding pairs of data points in the temperature versus time profile; and

identifying turn on and turn off times of the burner when the calculated slopes for a set of two or more data points exceeds a threshold value.

9. The method of claim 1, wherein processing the outlet water temperature data to calculate the average outlet water temperature for the given timeframe comprises calculating a time-weighted average outlet water temperature utilizing respective durations of dispense events for the hot water heater.

10. The method of claim 9, wherein the respective duration of dispense events for the hot water heater are determined based on temperature data obtained from a sensor attached adjacent to or near a hot water outlet pipe of the hot water heater.

11. The method of claim 10, further comprising:

obtaining a temperature versus time profile for the given timeframe using the temperature data obtained from the sensor;

determining first and second derivatives of the temperature versus time profile;

identifying one or more peaks in the second derivative of the temperature versus time profile;

identifying one or more valleys in the first derivative of the temperature versus time profile following corresponding ones of the identified one or more peaks in the second derivative of the temperature versus time profile;

identifying, for each of the identified one or more valleys in the first derivative of the temperature versus time profile, a first valley in the second derivative of the temperature versus time profile that precedes the corresponding valley in the first derivative of the temperature versus time profile;

wherein the one or more peaks in the second derivative of the temperature versus time profile are used as start times for respective dispense events and the one or more first valleys in the second derivative of the temperature versus time are used as end times for respective dispense events.

12. The method of claim 10, further comprising:

obtaining a temperature versus time profile for the given timeframe using the temperature data obtained from the sensor;

calculating slopes of corresponding pairs of data points in the temperature versus time profile; and

identifying start times and end times of respective dispense events when the calculated slopes for a set of two or more data points exceeds a threshold value.