Continuous capacitor health monitoring and power supply system

• US 9,214,198 B2
• Filed: 01/16/2015
• Issued: 12/15/2015
• Est. Priority Date: 04/30/2014
• Status: Active Grant

• Current Assignee: SanDisk Technologies LLC (Western Digital Corporation)
• Original Assignee: SanDisk Enterprise IP LLC (Western Digital Corporation)
• Inventors: Ellis, Robert W., Lucas, Gregg S.
• Primary Examiner(s): Ho, Hoai V
• Assistant Examiner(s): RADKE, JAY W
• Application Number:
  US14/599,128
• Publication Number:
  US 20150318027A1
• Time in Patent Office: 333 Days
• Field of Search: 365/226, 365/228, 365/229, 323/367, 324/416, 324/500, 324/521, 324/522, 324/526, 324/527, 324/548, 307/64
• US Class Current: 1/1
• CPC Class Codes: G01R 17/105 for measuring impedance or resistance
• CPC Class Codes: G01R 17/16 with discharge tubes or semiconductor devices in one or more arms of the bridge, e.g. voltmeter using a difference amplifier
• CPC Class Codes: G01R 31/2607 Circuits therefor G01R31/2642 takes precedence
• CPC Class Codes: G01R 31/2832 Specific tests of electronic circuits not provided for elsewhere G01R31/2801, G01R31/316 take precedence
• CPC Class Codes: G01R 31/64 Testing of capacitors
• CPC Class Codes: G11C 16/349 Arrangements for evaluating degradation, retention or wearout, e.g. by counting erase cycles
• CPC Class Codes: G11C 29/021 in voltage or current generators
• CPC Class Codes: G11C 29/028 with adaption or trimming of parameters
• CPC Class Codes: G11C 5/141 Battery and back-up supplies
• CPC Class Codes: G11C 5/143 Detection of memory cassette insertion or removal; Continuity checks of supply or ground lines; Detection of supply variations, interruptions or levels G11C5/148 takes precedence; Switching between alternative supplies G11C5/141 takes precedence
• CPC Class Codes: G11C 5/148 Details of power up or power down circuits, standby circuits or recovery circuits

Abstract

An electronic device includes a subsystem, a plurality of energy storage elements coupled to the subsystem through one or more switches, and a charging and monitoring apparatus for concurrently charging the plurality of energy storage elements and monitoring operability of the energy storage elements. A first subset of the energy storage elements is coupled to a first node and a second subset of the energy storage elements is coupled to a second node of a bridge circuit. A power supply provides a DC charging voltage and an AC test voltage to both the first and second subsets of the energy storage elements. A monitoring circuit produces a predefined fault signal if a predefined electrical characteristic of the first subset of the energy storage elements differs from a same predefined electrical characteristic of the second subset of the energy storage elements by more than a predefined amount.

Claims

1. An electronic device, comprising:

a subsystem;

a plurality of energy storage elements coupled to the subsystem through one or more switches;

a charging and monitoring apparatus for concurrently charging the plurality of energy storage elements and monitoring operability of the plurality of energy storage elements, the charging and monitoring apparatus comprising;

a bridge circuit comprising a plurality of resistive elements, the plurality of resistive elements including a measurement resistor coupled between a first node and a second node of the bridge circuit, wherein a first subset of the plurality of energy storage elements is coupled to the first node and a second subset of the plurality of energy storage elements, distinct from the first subset, is coupled to the second node;

a power supply, coupled to the first node and the second node through the bridge circuit, for providing a direct current (DC) charging voltage and an alternating current (AC) test voltage to both the first subset of the plurality of energy storage elements and the second subset of the plurality of energy storage elements;

a monitoring circuit coupled to the first node and second node and configured to produce a fault indicator output signal, the fault indicator output signal comprising a predefined fault signal if a predefined electrical characteristic of the first subset of the plurality of energy storage elements differs from a same predefined electrical characteristic of the second subset of the plurality of energy storage elements by more than a predefined amount.

2. The electronic device of claim 1, wherein the electronic device comprises a storage device having one or more non-volatile memory (NVM) devices.

3. The electronic device of claim 1, the plurality of energy storage elements comprises a plurality of capacitor banks, each capacitor bank comprising one or more capacitors.

4. The electronic device of claim 1, wherein the plurality of resistive elements in the bridge circuit includes an adjustable resistive element coupled between the power supply and the first node.

5. The electronic device of claim 1, the power supply providing the AC test voltage in accordance with a predefined duty cycle of less than 5 percent, and the monitoring circuit producing the output signal in accordance with the predefined duty cycle.

6. The electronic device of claim 1, wherein the AC test voltage comprises a sequence of positive pulses only.

7. The electronic device of claim 1, wherein:

the monitoring circuit comprises a first comparator, and wherein the first comparator comprises a first input coupled to the first node, a second input coupled to the second node, and a first comparator output.

8. The electronic device of claim 7, the monitoring circuit further comprising a second comparator, wherein:

the second comparator comprises a first input coupled to the output of the first comparator, a second input coupled to a reference voltage, and an output, and

the second comparator is configured to produce the predefined fault signal on said output of the second comparator if the predefined electrical characteristic of the first subset of the plurality of energy storage elements differs from the same predefined electrical characteristic of the second subset of the plurality of energy storage elements by more than the predefined amount.

9. The electronic device of claim 7, the monitoring circuit further comprising an analog-to-digital converter (ADC), wherein the ADC comprises an input coupled to the first comparator output.

10. The electronic device of claim 7, the monitoring circuit further comprising a servo circuit coupled to the first comparator output and to at least two adjustable resistive elements in the bridge circuit, wherein:

the servo circuit is configured to adjust at least one of the adjustable resistive elements in the bridge circuit until the first comparator output is minimized or satisfies by a predefined null condition.

11. The electronic device of claim 7, the monitoring circuit further comprising a phase comparator for:

comparing a phase of the AC test voltage with a phase of the first comparator output, and

producing a phase comparison signal corresponding to operability of the first subset of plurality of energy storage elements.

12. The electronic device of claim 1, further comprising a processor programmed to respond to production of the fault indicator output signal comprising the predefined fault signal by performing at least one action selected from the group consisting of:

logging the fault indicator output signal;

signaling a host system of an error event; and

adjusting an amount of data to be stored to non-volatile memory during a power fail operation.

13. The electronic device of claim 1, further comprising:

power fail logic for enabling the one or more switches to couple the plurality of energy storage elements to the subsystem through the one or more switches, in accordance with a determination that a power fail event has occurred.

14. The electronic device of claim 13, wherein the power fail logic includes at least one comparator for comparing a voltage corresponding to an external power supply voltage with a voltage corresponding to a predefined reference voltage.

15. The electronic device of claim 13, wherein

the one or more switches include a first switch coupling one or more of the first subset of the plurality of energy storage elements to the subsystem and a second switch coupling one or more of the second subset of the plurality of energy storage elements to the subsystem;

and

the power fail logic includes logic for, in accordance with a predefined fault determination, enabling one of the first switch and second switch, and not enabling the other of the first switch and second switch.

16. A method of concurrently charging a plurality of energy storage elements and monitoring operability of the plurality of energy storage elements, wherein the plurality of energy storage elements are coupled to a subsystem through one or more switches, the method comprising:

providing a DC charging voltage and an AC test voltage to both a first subset of the plurality of energy storage elements and a second subset of the plurality of energy storage elements, distinct from the first subset; and

in response to providing the AC test voltage, producing a fault indicator output signal, wherein the fault indicator output signal comprises a predefined fault signal if a predefined electrical characteristic of the first subset of the plurality of energy storage elements differs from a same predefined electrical characteristic of the second subset of the plurality of energy storage elements by more than a predefined amount, wherein;

the first subset of the plurality of energy storage elements is coupled to a first node of a bridge circuit, and

the second subset of the plurality of energy storage elements is coupled to a second node of the bridge circuit, wherein the bridge circuit comprises a plurality of resistive elements, the plurality of resistive elements including a measurement resistor coupled between the first and the second node of the bridge circuit.

17. The method of claim 16, wherein the electronic device comprises a storage device having one or more non-volatile memory (NVM) devices.

18. The method of claim 16, wherein the plurality of energy storage elements comprise a plurality of capacitor banks, each capacitor bank comprising one or more capacitors.

19. The method of claim 16, wherein the plurality of resistive elements in the bridge circuit includes an adjustable resistive element, and the method includes adjusting the adjustable resistive element in the bridge circuit until a difference between a signal on the first node of the bridge circuit and a signal on the second node of the bridge circuit is minimized or satisfies by a predefined null condition.

20. The method of claim 16, wherein:

providing the AC test voltage is in accordance with a predefined duty cycle of less than 5 percent, and

producing the fault indicator output signal is in accordance with the predefined duty cycle.

21. The method of claim 16, wherein providing the AC test voltage comprises providing the AC test voltage as a sequence of positive pulses only.

22. The method of claim 16, further comprising:

comparing a predefined electrical characteristic of the first subset of the plurality of energy storage elements with a same predefined electrical characteristic of the second subset of the plurality of energy storage elements.

23. The method of claim 16, wherein the predefined amount corresponds to a reference voltage.

24. The method of claim 16, wherein the plurality of resistive elements in the bridge circuit includes at least two adjustable resistive elements and the method includes adjusting at least one of the adjustable resistive elements in the bridge circuit until a difference between a signal on the first node of the bridge circuit and a signal on the second node of the bridge circuit is minimized or satisfies by a predefined null condition.