Surgical instrument ringing a titanium needle with a node of minimum amplitude in a substantially cylindrical portion of the needle

• US 9,216,035 B2
• Filed: 03/26/2012
• Issued: 12/22/2015
• Est. Priority Date: 03/26/2012
• Status: Active Grant

• Current Assignee: Johnson & Johnson Surgical Vision, Inc. (Johnson & Johnson)
• Original Assignee: Alex Urich, Armand Maaskamp
• Inventors: Urich, Alex, Maaskamp, Armand
• Primary Examiner(s): Nguyen, Tuan V
• Assistant Examiner(s): NGUYEN, TIN DUC
• Application Number:
  US13/430,633
• Publication Number:
  US 20130253557A1
• Time in Patent Office: 1,366 Days
• Field of Search: 606/169, 606/107, 604/22, 600/564
• US Class Current: 1/1
• CPC Class Codes: A61B 17/3209 Incision instruments
• CPC Class Codes: A61B 2017/22018 segmented along its length
• CPC Class Codes: A61F 9/00745 using mechanical vibrations, e.g. ultrasonic

Abstract

A surgical instrument and method, for example to accomplish phacoemulsification, are disclosed. The surgical instrument includes a handpiece that has a piezoelectric transducer, and a titanium needle having a free distal tip and a supported end that is attached to the handpiece. The titanium needle has a substantially cylindrical portion with an outer diameter in the range 0.5 mm to 1.5 mm and a length in the range 12 mm to 37 mm. A circuit drives the piezoelectric transducer to periodically longitudinally expand and longitudinally contract at a driving frequency. The driving frequency is selected to ring the titanium needle with a standing wave that is characterized by longitudinal expansion and longitudinal contraction, the standing wave having a distal node of minimum amplitude in the substantially cylindrical portion.

Claims

1. A surgical instrument comprising:

a handpiece that includes a piezoelectric transducer;

a titanium needle having a free distal tip and a supported end having a supported end structure that is attached to the handpiece, the titanium needle having a substantially cylindrical portion between the supported end structure and the free distal tip, the cylindrical portion having an outer diameter in the range 0.5 mm to 1.5 mm and a length in the range 12 mm to 37 mm, the length being defined along a longitudinal axis of the titanium needle;

a circuit driving the piezoelectric transducer to periodically longitudinally expand and longitudinally contract at a driving frequency that rings the titanium needle with a standing wave that is characterized by longitudinal expansion and longitudinal contraction, the standing wave consisting of one node of minimum amplitude residing in the substantially cylindrical portion away from the supported end structure and the free distal tip.

2. The surgical instrument of claim 1 wherein the standing wave has a proximal node of minimum amplitude adjacent the supported end.

3. The surgical instrument of claim 1 wherein the standing wave has a distal anti-node of maximum amplitude at the free distal tip.

4. The surgical instrument of claim 1 wherein the node of minimum amplitude is disposed between 5 mm to 8 mm from the free distal tip.

5. The surgical instrument of claim 1 wherein the length is the range 13 mm to 38 mm, and the driving frequency is in the range 95 kHz to 290 kHz.

6. The surgical instrument of claim 5 wherein the length is approximately 17 mm, and the driving frequency is approximately 215 kHz.

7. The surgical instrument of claim 1 wherein the substantially cylindrical portion includes a shoulder where the outer diameter changes, the outer diameter being less between the shoulder and the free distal tip than it is between the shoulder and the supported end.

8. The surgical instrument of claim 7 wherein the shoulder is disposed between 5 mm to 8 mm from the free distal tip.

9. The surgical instrument of claim 1 wherein the handpiece further includes a stainless steel back cylinder having back cylinder outer diameter in the range 9.5 mm to 13 mm.

10. The surgical instrument of claim 9 wherein the handpiece further includes a titanium front cylinder having front cylinder outer diameter in the range 3.5 mm to 6.5 mm, the piezoelectric transducer being disposed between the stainless steel back cylinder and the titanium front cylinder, the titanium needle being attached to the titanium front cylinder.

11. A surgical instrument comprising:

a phacoemulsification device possessing a handpiece and a titanium needle;

the handpiece that includes a piezoelectric transducer;

the titanium needle having a free distal tip and a supported end that is attached to the handpiece, the titanium needle having a substantially cylindrical portion between the supported end and the free distal tip;

a circuit driving the piezoelectric transducer to periodically longitudinally expand and longitudinally contract at a driving frequency that rings the titanium needle with a standing wave that is characterized by longitudinal expansion and longitudinal contraction, the standing wave consisting a single node of minimum amplitude in the substantially cylindrical portion, the node of minimum amplitude does not include the supported end.

12. The surgical instrument of claim 11 wherein the standing wave has a proximal node of minimum amplitude adjacent the supported end.

13. The surgical instrument of claim 11 wherein the standing wave has a distal anti-node of maximum amplitude at the free distal tip.

14. The surgical instrument of claim 11 wherein the length is the range 13 mm to 38 mm, and the driving frequency is in the range 95 kHz to 290 kHz.

15. The surgical instrument of claim 11 wherein approximately three-quarters of the standing wave lies along the substantially cylindrical portion between the supported end and the free distal tip.

16. A surgical instrument comprising:

a handpiece that includes a piezoelectric transducer;

a titanium needle including a supported end structure and a hollow cylinder that extends from the supported end structure terminating at a free distal tip, the titanium needle attached to the handpiece via the supported end structure;

a circuit driving the piezoelectric transducer to periodically longitudinally expand and longitudinally contract at a driving frequency that rings the titanium needle with a standing wave that is characterized by less than a full wavelength that lies along the hollow cylinder, the standing wave having only a single distal node of minimum amplitude in the hollow cylinder between the free distal tip and the supported end structure.

17. The surgical instrument of claim 16 wherein the hollow cylinder includes a shoulder where an outer diameter changes, the outer diameter being less between the shoulder and the free distal tip than it is between the shoulder and the supported end structure.

18. The surgical instrument of claim 16 wherein the standing wave is approximately a three-quarter vibration wavelength along the hollow cylinder.

19. The surgical instrument of claim 16 wherein the handpiece and the titanium needle are configured for phacoemulsification procedures to a human eye.

20. The surgical instrument of claim 19 wherein the titanium needle is adapted to penetrate the human eye essentially only as far as the single distal node of minimum amplitude.