Solid-state lamps with omnidirectional emission patterns

• US 9,217,543 B2
• Filed: 01/23/2014
• Issued: 12/22/2015
• Est. Priority Date: 01/28/2013
• Status: Expired due to Fees

• Current Assignee: Intematix Corporation
• Original Assignee: Intematix Corporation
• Inventors: Yang, Haitao, Edwards, Charles, Collier, Ian
• Primary Examiner(s): Ton, Anabel
• Application Number:
  US14/161,968
• Publication Number:
  US 20140211467A1
• Time in Patent Office: 698 Days
• Field of Search: 362/34, 362/84, 362/231, 362/235
• US Class Current: 1/1
• CPC Class Codes: F21K 9/23 Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
• CPC Class Codes: F21K 9/60 Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
• CPC Class Codes: F21V 23/006 the substrate being distinct from the light source holder
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21V 3/10 characterised by coatings
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

An inventive LED-based lamp, lamp cover component, and methods for manufacturing thereof are disclosed which provides a light diffusive lamp cover having a diffusivity (transmittance) that is different for different areas (zones or regions) of the cover. The diffusivity and location of those areas are configured so that the emission pattern of the whole lamp meets desired emissions characteristics and optical efficiency levels. The diffusive cover may have any number of specifically delineated diffusivity areas. Alternatively, the cover may provide a gradient of increasing/decreasing diffusivity portions over the cover.

Claims

1. A lamp comprising:

a thermally conductive body;

at least one solid-state excitation source mounted in thermal communication with the body;

a photoluminescence component containing a photoluminescence material, wherein the component is hollow and encloses the at least one excitation source; and

a light transmissive cover containing a light diffusive material,

wherein the cover encloses the photoluminescence component and comprises a plurality of areas having different diffusivities,

wherein the plurality of areas comprises a first area and a second area, and the first area corresponds to a first diffusivity and the second area corresponds to a second diffusivity, and

wherein the first diffusivity is different from the second diffusivity.

2. The lamp of claim 1, wherein the first and second areas have differing quantities of a light diffusive material per unit area.

3. The lamp of claim 2, wherein the differing quantities of the light diffusive material per unit area is controlled by at least one of:

configuring a solid loading of the light diffusive material;

configuring a thickness of the cover containing the light diffusive material; and

configuring a thickness for a layer containing the light diffusive material.

4. The lamp of claim 1, wherein the areas comprise distinct areas of different diffusivity.

5. The lamp of claim 1, wherein the plurality of areas corresponds to at least one portion of continuously grading in terms of diffusivity.

6. The lamp of claim 1, wherein the light diffusive material is incorporated into the material comprising the cover.

7. The lamp of claim 6, wherein the thickness of the cover defines the diffusivity in each area.

8. The lamp of claim 1, wherein the light diffusive material comprises a layer on an inner or outer surface of the cover.

9. The lamp of claim 8, wherein the thickness of the layer defines the diffusivity in each area.

10. The lamp of claim 1, wherein the photoluminescence component comprises at least a part which is generally dome-shaped.

11. A lamp comprising:

a thermally conductive body;

at least one solid-state excitation source mounted in thermal communication with the body;

a photoluminescence component containing a photoluminescence material, wherein the component is hollow and encloses the at least one excitation source; and

a light transmissive cover containing a light diffusive material, wherein the cover encloses the photoluminescence component and diffusivity of the cover is greatest at the top of the cover and decreases towards the bottom of the cover.

12. The lamp of claim 11, wherein the diffusivity of the cover depends on differing quantities of a light diffusive material per unit area.

13. The lamp of claim 12, wherein the differing quantities of the light diffusive material per unit area is controlled by at least one of:

configuring a solid loading of the light diffusive material;

configuring a thickness of the cover containing the light diffusive material; and

configuring a thickness for a layer containing the light diffusive material.

14. The lamp of claim 11, wherein the light diffusive material is incorporated into the material comprising the cover.

15. The lamp of claim 14, wherein the thickness of the cover varies from the top to the bottom of the cover.

16. The lamp of claim 15, wherein at least a portion of the thickness of the cover varies continuously.

17. The lamp of claim 15, wherein the thickness of the cover varies in step-wise changes.

18. The lamp of claim 17, wherein the thickness of the cover between step-wise changes is substantially constant.

19. The lamp of claim 11, wherein the light diffusive material comprises a layer on an inner or outer surface of the cover.

20. The lamp of claim 11, wherein the photoluminescence component comprises at least a part which is generally dome-shaped.