Heat exchanger and related methods

• US 9,217,603 B2
• Filed: 11/03/2010
• Issued: 12/22/2015
• Est. Priority Date: 09/13/2007
• Status: Active Grant

• Current Assignee: Battelle Energy Alliance LLC (Battelle Memorial Institute)
• Original Assignee: Battelle Energy Alliance LLC (Battelle Memorial Institute)
• Inventors: Turner, Terry D., McKellar, Michael G.
• Primary Examiner(s): Jules, Frantz
• Assistant Examiner(s): Mengesha, Webeshet
• Application Number:
  US12/938,826
• Publication Number:
  US 20120103561A1
• Time in Patent Office: 1,875 Days
• Field of Search: 62/542, 165/61, 366/101
• US Class Current: 1/1
• CPC Class Codes: F25J 2205/20 using solidification of components
• CPC Class Codes: F25J 2220/82 Separating low boiling, i.e. more volatile components, e.g. He, H2, CO, Air gases, CH4
• CPC Class Codes: F25J 3/061 Natural gas or substitute natural gas
• CPC Class Codes: F25J 3/0635 separation of CnHm with 1 carbon atom or more
• CPC Class Codes: F25J 3/067 separation of carbon dioxide production of carbon dioxide in general C01B32/00
• CPC Class Codes: F25J 5/002 for continuously recuperating cold, i.e. in a so-called recuperative heat exchanger
• CPC Class Codes: F28C 3/08 with change of state, e.g. absorption, evaporation, condensation generating steam under pressure F22
• CPC Class Codes: Y02C 20/40 of CO2

Abstract

Heat exchangers include a housing having an inlet and an outlet and forming a portion of a transition chamber. A heating member may form another portion of the transition chamber. The heating member includes a first end having a first opening and a second end having a second opening larger than the first opening. Methods of conveying a fluid include supplying a first fluid into a transition chamber of a heat exchanger, supplying a second fluid into the transition chamber, and altering a state of a portion of the first fluid with the second fluid. Methods of sublimating solid particles include conveying a first fluid comprising a material in a solid state into a transition chamber, heating the material to a gaseous state by directing a second fluid through a heating member and mixing the first fluid and the second fluid.

Claims

1. A method of conveying a fluid, the method comprising:

supplying a first fluid comprising at least one material into a transition chamber of a heat exchanger through a first inlet at a first location in the heat exchanger;

supplying a second fluid into the heat exchanger through a second inlet at a second location in the heat exchanger;

supplying the second fluid into the transition chamber through an opening formed in an apex of a cone-shaped heating member and into an interior portion of the cone-shaped heating member forming a portion of the transition chamber;

altering a state of the at least one material of the first fluid with the second fluid; and

conveying the at least one material of the first fluid having the altered state out of the heat exchanger through an outlet of the heat exchanger located in an upper portion of the heat exchanger, wherein the outlet of the heat exchanger located in the upper portion of the heat exchanger is positioned relatively higher in the heat exchanger than both the first location of the first inlet and the second location of the second inlet.

2. The method of conveying a fluid of claim 1, wherein supplying the first fluid comprising at least one material into the transition chamber of the heat exchanger comprises supplying a first fluid comprising at least one gaseous material and at least one solid material into the transition chamber of the heat exchanger and wherein altering a state of the at least one material of the first fluid with the second fluid comprises transitioning the at least one solid material to at least another gaseous material with the second fluid.

3. The method of conveying a fluid of claim 2, wherein conveying the at least one material of the first fluid comprises conveying the at least one gaseous material and at least one solid material through the outlet.

4. The method of conveying a fluid of claim 1, wherein supplying the second fluid through the apex of the cone-shaped heating member comprises:

supplying the second fluid through the second inlet formed in the heat exchanger and into a heated fluid chamber at least partially surrounding the cone-shaped heating member and in communication with the opening formed in the apex of the cone-shaped heating member; and

requiring the second fluid to enter the interior portion of the cone-shaped heating member through the opening formed in the apex of the cone-shaped heating member to substantially isolate the heated fluid chamber from the interior portion of the cone-shaped heating member.

5. The method of conveying a fluid of claim 4, further comprising heating a surface of the cone-shaped heating member with the second fluid in the heated fluid chamber.

6. The method of conveying a fluid of claim 1, further comprising:

supplying the first fluid at a first temperature into the transition chamber;

supplying the second fluid at a second temperature greater than the first temperature; and

conveying the first fluid and the second fluid out of the transition chamber through the outlet at a third temperature different than each of the first temperature and the second temperature.

7. The method of conveying a fluid of claim 6, further comprising:

supplying at least one material of the first fluid into the transition chamber in a solid state; and

conveying the at least one material of the first fluid out of the transition chamber in a gaseous state.

8. The method of conveying a fluid of claim 1, further comprising:

supplying at least one material of the first fluid into the transition chamber in a solid state; and

forcing the at least one material of the first fluid in the solid state away from the apex of the cone-shaped heating member with the second fluid.

9. A method of conveying a fluid, the method comprising:

supplying a first fluid comprising at least one material into a transition chamber of a heat exchanger through a first inlet at an upper portion of the heat exchanger;

supplying a second fluid through a heating member disposed within the heat exchanger and forming a portion of the transition chamber, comprising;

supplying the second fluid through a first end of the heating member, the first end positioned at a lower portion of the heat exchanger, the heating member having a first opening at the first end that is smaller than a second opening of the heating member at a second end of the heating member, an entirety of the second opening and the second end of the heating member being positioned relatively higher in the heat exchanger than an entirety of the first opening and the first end of the heating member and positioned proximate the upper portion of the heat exchanger and the inlet and being in communication with the transition chamber of the heat exchanger;

altering a state of the at least one material of the first fluid with the second fluid;

conveying the at least one material of the first fluid having the altered state out of the heat exchanger through an outlet of the heat exchanger located in the upper portion of the heat exchanger; and

directing at least a portion of at least one of the first fluid and the second fluid within the transition chamber in a direction toward the heating member with a deflection plate disposed in the upper portion of the housing between the second end of the heating member and the outlet.

10. The method of conveying a fluid of claim 9, further comprising heating a surface of the heating member.

11. The method of conveying a fluid of claim 10, wherein heating a surface of the heating member comprises supplying the second fluid at a temperature greater than a temperature of a fluid within the transition chamber to a heated fluid chamber positioned proximate and at least partially surrounding the heating member.

12. The method of conveying a fluid of claim 9, further comprising flowing the second fluid through a nozzle assembly disposed at the first end of the heating member.

13. The method of conveying a fluid of claim 11, further comprising separating the heated fluid chamber from the transition chamber with the heating member to substantially prevent the second fluid in the heated fluid chamber from being placed in communication with the first fluid in the transition chamber except through the first opening in the heating member.

14. The method of conveying a fluid of claim 9, further comprising at least partially restricting flow of at least one of a liquid and a solid from the transition chamber to the outlet with a filter disposed within the housing between the transition chamber and the outlet.

15. A method of conveying a fluid, the method comprising:

conveying a first fluid comprising at least one material in a solid state into a transition chamber of a heat exchanger;

heating the at least one material within the first fluid to a gaseous state comprising;

heating at least a portion of a cone-shaped heating member positioned in the heat exchanger with a second fluid at a temperature higher than a temperature of the first fluid in a heated fluid chamber at least partially surrounding the cone-shaped heating member;

directing the second fluid from the heated fluid chamber and into the cone-shaped heating member through only an opening formed in the cone-shaped heating member to substantially prevent the second fluid in the heated fluid chamber from being placed in communication with the first fluid in the interior portion of the cone-shaped heating member except through the opening in the cone-shaped member; and

mixing the first fluid and the second fluid; and

conveying the at least one material within the first fluid in the gaseous state out of the transition chamber with the first fluid.

16. The method of conveying a fluid of claim 15, wherein:

conveying the first fluid comprising at least one material comprises conveying solid carbon dioxide and at least one of liquid methane and gaseous methane; and

conveying the at least one material within the first fluid in the gaseous state out of the transition chamber with the first fluid and the second fluid comprises conveying gaseous methane and gaseous carbon dioxide out of the transition chamber.