Magnetic shear force transfer device

• US 9,219,403 B2
• Filed: 09/06/2012
• Issued: 12/22/2015
• Est. Priority Date: 09/06/2011
• Status: Expired due to Fees

• Current Assignee: Correlated Magnetics Research, LLC
• Original Assignee: Correlated Magnetics Research, LLC
• Inventors: Evans, Robert S.
• Primary Examiner(s): Benitez-Rosario, Joshua
• Assistant Examiner(s): PHAM, LEDA T
• Application Number:
  US13/604,939
• Publication Number:
  US 20140062241A1
• Time in Patent Office: 1,202 Days
• Field of Search: 310/103
• US Class Current: 1/1
• CPC Class Codes: H02K 2213/03 Machines characterised by numerical values, ranges, mathematical expressions or similar information
• CPC Class Codes: H02K 49/104 Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element
• CPC Class Codes: H02K 49/108 with an axial air gap

Abstract

A magnetic shear force transfer device for transferring shear forces across a non-magnetic gap includes a first magnetic structure comprising concentric circular tracks of magnetic sources magnetically printed into a first magnetizable material a second magnetic structure comprising concentric circular tracks of magnetic sources magnetically printed into a second magnetizable material. Each concentric circular track has an even number of magnetic sources where adjoining magnetic sources alternate in polarity. One or more tracks of the first magnetic structure are rotated relative to one or more tracks of the second magnetic structure such that a maximum torque condition coincides to one angular orientation between the first and second magnetic structures.

Claims

1. A magnetic shear force transfer device for transferring shear forces across a non-magnetic gap, said magnetic shear force transfer device comprising:

a first magnetic structure comprising a first plurality of magnetic sources magnetically printed into a first magnetizable material in accordance with a first pattern; and

a second magnetic structure comprising a second plurality of magnetic sources magnetically printed into a second magnetizable material in accordance with a second pattern, said first and second patterns defining the print location and polarity of each magnetic source of said first and second pluralities of magnetic sources, wherein the first pattern corresponds to a first plurality of concentric circular tracks and said second pattern corresponds to a second plurality of concentric circular tracks, wherein each concentric circular track of said first plurality of concentric circular tracks has an even number of magnetic sources, wherein each concentric circular track of said second plurality of concentric circular tracks has an even number of magnetic sources, wherein adjoining magnetic sources alternate in polarity in each circular track of said first plurality of concentric circular tracks, wherein adjoining magnetic sources alternate in polarity in each circular track of said second plurality of concentric circular tracks, wherein one or more tracks of said first plurality of concentric circular tracks are rotated relative to one or more tracks of said second plurality of concentric circular tracks such that a maximum torque condition coincides to one angular orientation between said first and second magnetic structures.

2. The magnetic shear force transfer device of claim 1, wherein distances between print positions of adjoining magnetic sources and the amounts of magnetizing current used to generate H fields that create adjoining opposite polarity B fields in said first and second magnetizable material are selected to produce a desired force profile.

3. The magnetic shear force transfer device of claim 1, wherein shear forces are transferred as torque.

4. The magnetic shear force transfer device of claim 1, wherein the non-magnetic gap is an air gap.

5. The magnetic shear force transfer device of claim 1, wherein said desired force profile corresponds to a force versus distance curve.

6. The magnetic shear force transfer device of claim 1, wherein said desired force profile corresponds to a torque versus a rotation of said first magnetic structure relative to said second magnetic structure.

7. The magnetic shear force transfer device of claim 1, further comprising:

a first shunt plate positioned on a back side of said first magnetic structure.

8. The magnetic shear force transfer device of claim 1, further comprising:

a second shunt plate positioned on a back side of said second magnetic structure.

9. The magnetic shear force transfer device of claim 1, further comprising:

an intermediate layer located between said first magnetic structure and said second magnetic structure.

10. The magnetic shear force transfer device of claim 9, wherein said intermediate layer is a non-magnetic material.

11. A method for manufacturing a magnetic shear force transfer device for

transferring shear forces across a non-magnetic gap, said method comprising:

producing a first magnetic structure by magnetically printing a first plurality of magnetic sources into a first magnetizable material in accordance with a first pattern; and

producing a second magnetic structure by magnetically printing a second plurality of magnetic sources into a second magnetizable material in accordance with a second pattern, said first and second patterns defining the print location and polarity of each magnetic source of said first and second pluralities of magnetic sources, wherein the first pattern corresponds to a first plurality of concentric circular tracks and said second pattern corresponds to a second plurality of concentric circular tracks, wherein each concentric circular track of said first plurality of concentric circular tracks has an even number of magnetic sources, wherein each concentric circular track of said second plurality of concentric circular tracks has an even number of magnetic sources, wherein adjoining magnetic sources alternate in polarity in each circular track of said first plurality of concentric circular tracks, wherein adjoining magnetic sources alternate in polarity in each circular track of said second plurality of concentric circular tracks, wherein one or more tracks of said first plurality of concentric circular tracks are rotated relative to one or more tracks of said second plurality of concentric circular tracks such that a maximum torque condition coincides to one angular orientation between said first and second magnetic structures.

12. The method of claim 11, further comprising:

determining a desired distance between print positions of adjoining magnetic sources and desired amounts of magnetizing current used to generate H fields that create adjoining opposite polarity B fields in a magnetizable material that produce a desired force profile, wherein distances between print positions of adjoining magnetic sources substantially correspond to the desired distance and the amounts of magnetizing current used to generate H fields that create adjoining opposite polarity B fields in said first and second magnetizable material substantially correspond to the desired amounts of magnetizing current.

13. The method of claim 11, wherein shear forces are transferred as torque.

14. The method of claim 11, wherein the non-magnetic gap is an air gap.

15. The method of claim 11, wherein said desired force profile corresponds to a force versus distance curve.

16. The method of claim 11, wherein said desired force profile corresponds to a torque versus a rotation of said first magnetic structure relative to said second magnetic structure.

17. The method of claim 11, further comprising:

providing a first shunt plate on a back side of said first magnetic structure.

18. The method of claim 11, further comprising:

providing a second shunt plate on a back side of said second magnetic structure.

19. The method of claim 11, further comprising:

providing an intermediate layer between said first magnetic structure and said second magnetic structure.

20. The method of claim 19, wherein said intermediate layer is a non-magnetic material.