Load control device for high-efficiency loads

• US 9,220,157 B2
• Filed: 01/29/2015
• Issued: 12/22/2015
• Est. Priority Date: 11/25/2009
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Newman, Robert C. Jr., Carmen, Daniel F.
• Primary Examiner(s): Laxton, Gary L
• Application Number:
  US14/608,639
• Publication Number:
  US 20150137692A1
• Time in Patent Office: 327 Days
• Field of Search: 323/235, 323/237, 323/239, 323/241, 323/242, 323/243, 323/244, 323/246, 323/299, 323/300, 323/319, 323/320, 323/322, 323/324, 323/325, 323/905, 327/446, 327/452, 327/455, 327/456, 327/469, 327/476
• US Class Current: 1/1
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H05B 39/04 Controlling
• CPC Class Codes: H05B 39/044 continuously H05B39/042 takes precedence
• CPC Class Codes: H05B 39/048 with reverse phase control
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 47/16 by timing means
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A two-wire load control device (such as, a dimmer switch or an electronic switch) for controlling power delivered from an AC power source to an electrical load includes a thyristor for controlling the power to the load, a gate coupling circuit electrically coupled to a gate terminal of the thyristor, a control circuit configured to control the thyristor to turn the load on or off, and a power supply configured to conduct current through the electrical load to generate a supply voltage across a capacitor when the thyristor is non-conductive. When the electrical lead is on, the control circuit is configured to maintain the thyristor non-conductive after a beginning of each half-cycle until the magnitude of the supply voltage exceeds a predetermined threshold.

Claims

1. A load control device for controlling power delivered from an AC power source to an electrical load, the load control device comprising:

a thyristor adapted to be electrically coupled between the AC power source and the electrical load, the thyristor having first and second main terminals through which current can be conducted to energize the electrical load and a gate terminal through which current can be conducted to render the thyristor conductive between the first and second main terminals;

a gate coupling circuit electrically coupled to the gate terminal of the thyristor to conduct current through the gate terminal;

a control circuit configured to control the thyristor to turn the electrical load on and off, the control circuit further configured, when the electrical load is on, to control the gate coupling circuit to conduct a pulse of current through the gate terminal of the thyristor at a first time during a present half-cycle of the AC power source to render the thyristor conductive, and to control the gate coupling circuit to allow the gate coupling circuit to conduct at least one other pulse of current through the gate terminal of the thyristor after the first time during the present half-cycle; and

a power supply configured to conduct current through the electrical load when the thyristor is non-conductive to produce a supply voltage across an energy storage capacitor to power the control circuit;

wherein, when the electrical load is on, the control circuit is configured to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the thyristor before the first time of the present half-cycle to maintain the thyristor non-conductive until the magnitude of the supply voltage exceeds a predetermined threshold.

2. The load control device of claim 1, wherein the control circuit is configured to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the thyristor after a beginning of the present half-cycle to maintain the thyristor non-conductive until the magnitude of the supply voltage exceeds the predetermined threshold at the first time.

3. The load control device of claim 2, wherein the control circuit is configured to generate a drive signal, the gate coupling circuit comprising a control input for receiving the drive signal from the control circuit, the control circuit further configured to control the drive signal to allow the gate coupling circuit to conduct the at least one other pulse of current through the gate terminal of the thyristor after the magnitude of the supply voltage rises above the predetermined threshold at the first time until a second time that occurs before an end of the present half-cycle.

4. The load control device of claim 3, wherein the control circuit comprises a microprocessor configured to generate an on-state control signal that is representative of whether the electrical load should be controlled on or off, the control circuit further comprising an analog circuit configured to generate the drive signal in response to the on-state control signal from the microprocessor.

5. The load control device of claim 4, wherein the analog circuit is configured to control the drive signal to cause the gate coupling circuit to conduct the pulse of current through the gate terminal of the thyristor at the first time when the magnitude of the supply voltage rises above the predetermined threshold and the on-state control signal indicates that the electrical load should be on.

6. The load control device of claim 4, wherein the analog circuit is configured to control the drive signal to prevent pulses of current from being conducted through the gate terminal of the thyristor when the magnitude of the supply voltage is below the predetermined threshold or when the on-state control signal indicates that the electrical load should be off.

7. The load control device of claim 2, wherein the power supply is configured to begin charging the energy storage capacitor when the thyristor becomes non-conductive between the second time and the end of the present half-cycle, the control circuit configured to maintain the thyristor non-conductive until the magnitude of the supply voltage exceeds the predetermined threshold.

8. The load control device of claim 1, wherein the gate coupling circuit comprises one or more MOS-gated transistors electrically coupled to conduct current through the gate terminal of the thyristor.

9. The load control device of claim 8, wherein the gate coupling circuit comprises a single MOS-gated transistor in a full-wave rectifier bridge.

10. The load control device of claim 8, wherein the gate coupling circuit comprises two MOS-gated transistors electrically coupled in anti-series connection between the first main terminal of the thyristor and the gate of thyristor.

11. The load control device of claim 8, wherein the gate coupling circuit comprises a control input electrically coupled to the control circuit to receive a drive signal, the gate coupling circuit configured to conduct, through the control input, an amount of current appropriate to charge input capacitances of the one or more MOS-gated transistors when the gate coupling circuit is rendered conductive at the first time.

12. The load control device of claim 1, wherein the first time is a firing time, the control circuit configured to adjust the firing time within the present half-cycle to adjust the amount of power delivered to the electrical load.

13. A load control device for controlling power delivered from an AC power source to an electrical load, the load control device comprising:

a thyristor adapted to be electrically coupled between the AC power source and the electrical load, the thyristor having first and second main terminals through which current can be conducted to energize the electrical load and a gate terminal through which current can be conducted to render the thyristor conductive between the first and second main terminals;

a gate coupling circuit electrically coupled to conduct current through the gate terminal of the thyristor;

a power supply configured to conduct current through the electrical load to generate a supply voltage across an energy storage capacitor when the thyristor is non-conductive; and

a control circuit electrically coupled to the power supply to receive the supply voltage, the control circuit configured to control the thyristor to turn the electrical load on and off, the control circuit configured to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the thyristor after a beginning of a present half-cycle of the AC power source to maintain the thyristor non-conductive until a magnitude of the supply voltage exceeds a predetermined threshold, the control circuit further configured to subsequently control the gate coupling circuit to conduct a pulse of current through the gate terminal of the thyristor to render the thyristor conductive, and to control the gate coupling circuit to thereafter allow the gate coupling circuit to conduct at least one other pulse of current through the gate terminal of the thyristor before an end of the present half-cycle.

14. The load control device of claim 13, wherein the control circuit comprises a microprocessor configured to generate an on-state control signal that is representative of whether the electrical load should be controlled on or off, the control circuit further comprising an analog circuit configured to generate a drive signal in response to the on-state control signal from the microprocessor, the gate coupling circuit comprising a control input electrically coupled to the control circuit to receive the drive signal.

15. The load control device of claim 13, wherein the control circuit is configured to cause the gate coupling circuit to conduct the pulse of current through the gate terminal of the thyristor to render the thyristor conductive when the magnitude of the supply voltage rises above the predetermined threshold and the electrical load should be on.

16. The load control device of claim 13, wherein the control circuit is configured to prevent pulses of current from being conducted through the gate terminal of the thyristor when the magnitude of the supply voltage is below the predetermined threshold or when the electrical load should be off.

17. The load control device of claim 13, wherein the control circuit is configured to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the thyristor prior to the end of the present half-cycle to allow the thyristor to become non-conductive and remain non-conductive until the end of the present half-cycle, the power supply configured to begin charging the energy storage capacitor when the thyristor becomes non-conductive before the end of the present half-cycle, the control circuit configured to maintain the thyristor non-conductive until the magnitude of the supply voltage exceeds the predetermined threshold.

18. The load control device of claim 13, wherein the gate coupling circuit comprises at least one MOS-gated transistor electrically coupled between the first main terminal of the thyristor and the gate terminal of the thyristor for conducting current through the gate terminal.

19. A load control device for controlling power delivered from an AC power source to an electrical load, the load control device comprising:

a thyristor adapted to be electrically coupled between the AC power source and the electrical load, the thyristor having first and second main terminals through which current can be conducted to energize the electrical load and a gate terminal through which current can be conducted to render the thyristor conductive between the first and second main terminals;

a gate coupling circuit electrically coupled to conduct current through the gate terminal of the thyristor; and

a control circuit configured to control the thyristor to turn the electrical load on and off, the control circuit configured, when the electrical load is on, to control the gate coupling circuit to conduct a pulse of current through the gate terminal of the thyristor at a first time during a present half-cycle of the AC power source to render the thyristor conductive, the control circuit configured to control the gate coupling circuit to allow the gate coupling circuit to conduct at least one other pulse of current through the gate terminal of the thyristor between the first time and a second time that occurs before the end of the present half-cycle, the control circuit further configured to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the thyristor between the second time and an end of the present half-cycle to allow the thyristor to become non-conductive and remain non-conductive until the end of the present half-cycle; and

a power supply configured to conduct current through the electrical load to generate a supply voltage across an energy storage capacitor when the thyristor is non-conductive;

wherein, when the electrical load is on, the control circuit is configured to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the thyristor before the first time of the present half-cycle to maintain the thyristor non-conductive to allow the power supply to generate the supply voltage across the energy storage capacitor.

20. The load control device of claim 19, wherein the control circuit is configured to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the thyristor after a beginning of the present half-cycle to maintain the thyristor non-conductive until a magnitude of the supply voltage exceeds a predetermined threshold at the first time.

21. The load control device of claim 20, wherein the control circuit is configured to generate a drive signal, the gate coupling circuit comprising a control input electrically coupled to the control circuit to receive the drive signal, the control circuit configured to control the drive signal to allow the gate coupling circuit to conduct the at least one other pulse of current through the gate terminal of the thyristor between the first and second times during the present half-cycle.

22. The load control device of claim 21, wherein the control circuit comprises a microprocessor configured to generate an on-state control signal that is representative of whether the electrical load should be controlled on or off, the control circuit further comprising an analog circuit configured to generate the drive signal in response to the on-state control signal, the analog circuit configured to control the drive signal to cause the gate coupling circuit to conduct the pulse of current through the gate terminal of the thyristor at the first time when the magnitude of the supply voltage rises above the predetermined threshold and the on-state control signal indicates that the electrical load should be on, the analog circuit further configured to control the drive signal to prevent pulses of current from being conducted through the gate terminal of the thyristor when the magnitude of the supply voltage is below the predetermined threshold or when the on-state control signal indicates that the electrical load should be off.

23. The load control device of claim 20, wherein the power supply is configured to begin charging the energy storage capacitor when the thyristor becomes non-conductive between the second time and the end of the present half-cycle, the control circuit configured to maintain the thyristor non-conductive until the magnitude of the supply voltage exceeds the predetermined threshold.

24. The load control device of claim 19, wherein the gate coupling circuit comprises one or more MOS-gated transistors electrically coupled to the gate terminal of the thyristor to conduct current through the gate terminal.

25. The load control device of claim 24, wherein the gate coupling circuit comprises a single MOS-gated transistor in a full-wave rectifier bridge.

26. The load control device of claim 24, wherein the gate coupling circuit comprises two MOS-gated transistors electrically coupled in anti-series connection between the first main terminal of the thyristor and the gate terminal of the thyristor.

27. The load control device of claim 24, wherein the gate coupling circuit comprises a control input electrically coupled to the control circuit to receive a drive signal, the gate coupling circuit configured to conduct through the control input an amount of current appropriate to charge input capacitances of the one or more MOS-gated transistors when the gate coupling circuit is rendered conductive at the first time.