Smoking article

• US 9,220,301 B2
• Filed: 03/16/2006
• Issued: 12/29/2015
• Est. Priority Date: 03/16/2006
• Status: Active Grant

• Current Assignee: R J Reynolds Tobacco Company (R. J. Reynolds Tobacco)
• Original Assignee: R J Reynolds Tobacco Company (R. J. Reynolds Tobacco)
• Inventors: Banerjee, Chandra Kumar, Sears, Stephen Benson, Taylor, Joanne Naomi
• Primary Examiner(s): Felton, Michael J
• Application Number:
  US11/377,910
• Publication Number:
  US 20070215168A1
• Time in Patent Office: 3,575 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: A24B 15/165 comprising as heat source a carbon fuel or an oxidized or thermally degraded carbonaceous fuel, e.g. carbohydrates, cellulosic material
• CPC Class Codes: A24C 5/00 Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
• CPC Class Codes: A24D 1/08 with lighting means pyrophoric compositions C06C15/00; lighters per se F23Q
• CPC Class Codes: A24D 1/22 Cigarettes with integrated combustible heat sources, e.g. with carbonaceous heat sources
• CPC Class Codes: A24D 3/067 characterised by functional properties
• CPC Class Codes: A24D 3/16 of inorganic materials

Abstract

A smoking article, such as a cigarette, includes a carbonaceous heat source. A mouth end piece segment is located at the mouth end of the smoking article, and the mouth end piece segment allows the smoking article to be placed in the mouth of the smoker to be drawn upon. The smoking article further incorporates an aerosol-generating segment located between the heat generation segment and the mouth end piece segment. The aerosol-generating segment incorporates an aerosol-forming material (e.g., glycerin and flavors). The heat generation segment is in a heat exchange relationship with the aerosol-generating region such that heat generated by the burning fuel element acts to volatilize aerosol-forming material for aerosol formation. The carbonaceous heat source is in intimate contact with coarse, fine or ultrafine particles of materials such as cerium oxide, or mixtures of cerium oxide and palladium chloride.

Claims

1. A smoking article comprising:

a lighting end;

a mouth end;

an aerosol-generation system, the aerosol generation system comprising an aerosol-generating segment and a heat generation segment, said heat generation segment having a length and including a heat source, each segment being physically separate and in a heat exchange relationship, wherein the heat source comprises a fuel element, the fuel element comprising an outer shell of carbonaceous material and an inner core of carbonaceous material, the outer shell of the fuel element surrounding the inner core of the fuel element, wherein the carbonaceous material of the inner core is in intimate contact with both coarse, fine or ultrafine particles of cerium oxide and a metal halide, and wherein the coarse, fine or ultrafine particles of cerium oxide are disposed on a metal oxide substrate; and

a wrapping material providing an overwrap around at least a portion of the length of the heat generation segment.

2. The smoking article of claim 1, wherein the fine or ultrafine particles of cerium oxide have average particle sizes ranging from about 1 nm to about 100 nm.

3. The smoking article of claim 1, wherein the coarse particles of cerium oxide have average particle sizes ranging from about 2.5 micrometers to about 200 micrometers.

4. The smoking article of claim 1, wherein the fine or ultrafine particles of cerium oxide have average particle sizes of greater than about 10 nm.

5. The smoking article of claim 1, wherein the fine or ultrafine particles of cerium oxide have average particle sizes of greater than about 50 nm.

6. The smoking article of claim 1, wherein the cerium oxide particles have an average particle sizes ranging from about 100 nm to about 2.5 micrometers.

7. The smoking article of claim 1, wherein the metal oxide substrate comprises titanium dioxide, aluminum oxide, copper oxide, individually or as combinations thereof.

8. The smoking article of claim 1, wherein the heat source comprises from about 5 mg to about 20 mg of cerium oxide, and an amount of metal halide to cerium oxide in a ratio from about 1:

2 to about 1;

10,000, on a weight basis.

9. The smoking article of claim 1, wherein the metal halide comprises a group VIII(B) metal chloride.

10. The smoking article of claim 9, wherein the group VIII(B) metal comprises platinum, palladium, or combinations thereof.

11. The smoking article of claim 10, wherein the group VIII(B) metal comprises palladium.

12. The smoking article of claim 1, wherein the coarse, fine or ultrafine particles of cerium oxide are mixed with the carbonaceous material of the inner core essentially homogeneously.

13. The smoking article of claim 1, further comprising an insulation layer surrounding the outer shell of the fuel element.

15. The smoking article of claim 1, wherein the aerosol-generating segment comprises a substrate material and an aerosol-forming material.

14. A smoking article comprising:

a lighting end;

a mouth end;

an aerosol-generation system, the aerosol generation system comprising an aerosol-generating segment and a heat generation segment, said heat generation segment having a length and including a heat source, each segment being physically separate and in a heat exchange relationship, wherein the heat source comprises a fuel element, the fuel element comprising an outer shell of carbonaceous material and an inner core of carbonaceous material, the outer shell of the fuel element surrounding the inner core of the fuel element, wherein the carbonaceous material of the inner core is in intimate contact with both coarse, fine or ultrafine particles of cerium oxide and a metal halide, and wherein the coarse, fine or ultrafine particles of cerium oxide are disposed on a metal oxide substrate;

a wrapping material providing an overwrap around at least a portion of the length of the heat generation segment; and

an insulation layer surrounding the outer shell of the fuel element, wherein the insulation layer comprises an inner layer, an intermediate layer and an outer layer.