Concave ultrasound transducers and 3D arrays

• US 9,220,478 B2
• Filed: 01/12/2015
• Issued: 12/29/2015
• Est. Priority Date: 04/14/2010
• Status: Active Grant

• Current Assignee: Maui Imaging, Inc.
• Original Assignee: Maui Imaging, Inc.
• Inventors: Smith, David M., Specht, Donald F., Cabrera, Linda V., Brewer, Kenneth D., Specht, David J.
• Primary Examiner(s): TURCHEN, ROCHELLE DEANNA
• Application Number:
  US14/595,083
• Publication Number:
  US 20150157294A1
• Time in Patent Office: 351 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 8/14 Echo-tomography
• CPC Class Codes: A61B 8/145 characterised by scanning multiple planes
• CPC Class Codes: A61B 8/4444 related to the probe
• CPC Class Codes: A61B 8/4483 characterised by features of the ultrasound transducer
• CPC Class Codes: A61B 8/4494 characterised by the arrangement of the transducer elements devices for short-range imaging using particular transducer elements arrangements under G01S15/8909; arrangements of transducers in generation of mechanical vibrations of infrasonic, sonic or ultrasonic frequency B06B1/0607
• CPC Class Codes: A61B 8/461 Displaying means of special interest
• CPC Class Codes: A61B 8/467 characterised by special input means
• CPC Class Codes: A61B 8/5207 involving processing of raw data to produce diagnostic data, e.g. for generating an image reconstruction G06T11/00
• CPC Class Codes: A61B 8/523 for generating planar views from image data in a user selectable plane not corresponding to the acquisition plane
• CPC Class Codes: A61B 8/58 Testing, adjusting or calibrating the diagnostic device
• CPC Class Codes: B06B 1/0622 on one surface
• CPC Class Codes: G01S 15/8913 using separate transducers for transmission and reception
• CPC Class Codes: G01S 15/892 the array being curvilinear
• CPC Class Codes: G01S 15/8927 using simultaneously or sequentially two or more subarrays or subapertures
• CPC Class Codes: G01S 15/8929 using a three-dimensional transducer configuration
• CPC Class Codes: G01S 15/8934 using a dynamic transducer configuration
• CPC Class Codes: G01S 7/5205 Means for monitoring or calibrating
• CPC Class Codes: G01S 7/52084 related to particular user interfaces special user input means for ultrasonic medical diagnostic devices A61B8/467

Abstract

A Multiple Aperture Ultrasound Imaging (MAUI) probe or transducer is uniquely capable of simultaneous imaging of a region of interest from separate apertures of ultrasound arrays. Some embodiments provide systems and methods for designing, building and using ultrasound probes having continuous arrays of ultrasound transducers which may have a substantially continuous concave curved shape in two or three dimensions (i.e., concave relative to an object to be imaged). Other embodiments herein provide systems and methods for designing, building and using ultrasound imaging probes having other unique configurations, such as adjustable probes and probes with variable configurations.

Claims

1. A method of producing a volumetric data set representing a region of interest within an object to be imaged, the method comprising:

placing an ultrasound probe having an array of transducer elements in contact with the object to be imaged;

transmitting an un-focused ultrasound pulse into the object with the ultrasound probe from a first transmit aperture comprising a first single transducer element;

adjusting a size or shape of a first receive aperture by assigning a first plurality of transducer elements to the first receive aperture;

adjusting a size or shape of a second receive aperture by assigning a second plurality of transducer elements to the second receive aperture;

receiving volumetric data from the un-focused ultrasound pulse at each of the first plurality of transducer elements of the first receive aperture;

receiving volumetric data from the un-focused ultrasound pulse at each of the second plurality of transducer elements of the second receive aperture;

storing the volumetric data received by each of the first and second plurality of transducer elements of the first and second receive apertures;

coherently averaging the volumetric data from each of the first plurality of transducer elements of the first receive aperture to create a first volume;

coherently averaging the volumetric data from each of the second plurality of transducer elements of the second receive aperture to create a second volume; and

incoherently averaging the first and second volumes to create a 3D volume.

2. The method of claim 1, wherein the first plurality of transducer elements of the first receive aperture comprises at least some transducer elements spaced from other transducer elements in three dimensions.

3. The method of claim 1, wherein the array of transducer elements has a concave shape.

4. The method of claim 1, wherein the array of transducer elements is a continuous array with a concave curvature in two dimensions.

5. The method of claim 1, wherein the size of the first receive aperture is different than the size of the second receive aperture.

6. The method of claim 5, wherein the shape of the first receive aperture is different than the shape of the second receive aperture.

7. The method of claim 1, wherein the size of each of the first receive aperture and the second receive aperture is selected such that speed of sound variations in paths from scatterers to each of the receive elements avoid phase cancellation when coherent averaging is used.

8. The method of claim 1, further comprising changing a size of the first receive aperture in response to a user input.

9. The method of claim 6, wherein the first receive aperture has a square shape.

10. The method of claim 1, further comprising transmitting a second un-focused ultrasound pulse into the object with the ultrasound probe from a second transmit aperture comprising a second single transducer element located separately from the first single transducer element of the first transmit aperture and from the first and second receive apertures.