Produce processing apparatus

• US 9,221,186 B2
• Filed: 11/17/2010
• Issued: 12/29/2015
• Est. Priority Date: 04/09/2009
• Status: Active Grant

• Current Assignee: David W. Scaroni, Matthew S. Scaroni
• Original Assignee: David W. Scaroni, Matthew S. Scaroni
• Inventors: Scaroni, David W., Scaroni, Matthew S.
• Primary Examiner(s): STAPLETON, ERIC S
• Application Number:
  US12/948,605
• Publication Number:
  US 20110081463A1
• Time in Patent Office: 1,868 Days
• Field of Search: 995/35, 99537-539, 995/46, 996/26, 996/27, 996/35, 56/124, 56/125, 171/8, 171/30, 171 40- 42, 426/302
• US Class Current: 1/1
• CPC Class Codes: A23N 15/003 for trimming cauliflowers, broccoli or cabbages
• CPC Class Codes: B26D 1/143 rotating about a stationary axis B26D1/20 - B26D1/24 take precedence
• CPC Class Codes: B26D 3/26 specially adapted for cutting fruit or vegetables, e.g. for onions
• CPC Class Codes: B26D 7/0625 by endless conveyors, e.g. belts
• CPC Class Codes: B26D 7/14 by tensioning the work
• CPC Class Codes: Y10T 83/654 With work-constraining means on work conveyor [i.e., "work-carrier"]
• CPC Class Codes: Y10T 83/6579 With means to press work to work-carrier

Abstract

Produce processing apparatuses are presented including: a number of paddles coupled with a rotating conveyor system configured for capturing and securing produce along a first position; a counter-rotating compression belt system for compressing the produce along a second position, where the counter-rotating compression belt system is configured to apply a compressive force to the produce such that the produce is secured, and where the counter-rotating compression belt system includes a belt that is counter-rotating and synchronized with respect to the rotating conveyor system; and a cutting system including a rotary coring blade assembly positioned along a path of the rotating conveyor system, where the rotary coring blade assembly is positioned and configured to core the produce along a third position.

Claims

1. A produce processing apparatus comprising:

a plurality of paddles coupled with a rotating conveyor system, the plurality of paddles configured for capturing and securing produce along a first position of the rotating conveyor system;

a counter-rotating compression belt system for compressing the produce along a second position of the rotating conveyor system, wherein

the counter-rotating compression belt system is configured to apply a compressive force to the produce such that the produce is secured between the rotating conveyor system and

the counter-rotating compression belt system without damaging the produce, and wherein the counter-rotating compression belt system includes a belt that is counter rotating and synchronized with respect to the rotating conveyor system; and

a cutting system comprising a rotary coring blade assembly positioned along a path of the rotating conveyor system, wherein the rotary coring blade assembly further comprises;

at least two coring blades, the at least two coring blades each including a core blade edge aligned along a middle portion of each of the at least two coring blades, wherein the middle portion is formed to provide a first coring shape to core the produce, and wherein each of the at least two coring blades further include,

a first proximal attachment point positioned along a proximal end of each of the at least two coring blades for attaching each of the at least two coring blades with a rotatable coring shaft that rotates about an axis of rotation, wherein the first proximal attachment point removeably couples with the rotatable coring shaft by a first coupling member; and

a first distal attachment point positioned along a distal end of each of the at least two coring blades for attaching each of the at least two coring blades with the rotatable coring shaft wherein the first distal attachment point removeably couples with the rotatable coring shaft by a second coupling member such that each of the at least two coring blades is positioned parallel with the rotatable coring shaft, wherein, each of the at least two coring blades are coupled with the rotatable coring shaft, wherein

each of the at least two coring blades define a void with respect to the rotatable coring shaft, and wherein

the rotary coring blade assembly is positioned and configured to core the produce along a third position of the rotating conveyor system.

2. The apparatus of claim 1, wherein the cutting system further comprises:

a coring drive in mechanical communication with the rotatable coring shaft for driving the at least two coring blades through a rotational path.

3. The apparatus of claim 1, further comprising:

a coring counterweight coupled with the rotatable coring shaft for balancing the cutting system when only one coring blade is utilized.

4. The apparatus of claim 1, wherein the first coring shape and the second coring shape is a shape selected from the group consisting of:

a vee shape, an arcuate shape, a semi-arcuate shape, a rectangular shape, and a semi-rectangular shape.

5. The apparatus of claim 1, further comprising:

a rotary trimming blade assembly positioned along the path of the rotating conveyor system, the rotary trimming blade assembly including,

at least one trimming blade, wherein the at least one trimming blade further comprises;

at least one trim blade edge aligned along a trim blade leading edge of a second portion of the at least one trimming blade, wherein the second portion is formed to provide a first trimming shape to trim the produce,

a second proximal attachment point for attaching the at least one trimming blade with a rotatable trimming shaft, and

a second distal attachment point for attaching the at least one trimming blade with the rotatable trimming shaft, wherein the rotatable trimming shaft comprises a plurality of coupling members for securing the at least one trimming blade at the second proximal attachment point and the second distal attachment point.

6. The apparatus of claim 2, wherein the cutting system further comprises:

a trimming drive in mechanical communication with the rotatable trimming shaft for driving the at least one trimming blade through a rotational path.

7. The apparatus of claim 6, wherein the coring drive and the trimming drive are selected from the group consisting of an internal combustion engine, an electric motor, a compressed air motor, a hydraulic fluid motor, a wind turbine motor, and a power take off (PTO) motor, wherein the trimming drive is configured to rotate trimming blade in a range of approximately 50 to 10000 RPM.

8. The apparatus of claim 5, further comprising:

a trim counterweight coupled with the rotatable trimming shaft for balancing the cutting system when only one trimming blade is utilized.

9. The apparatus of claim 5, wherein the first trimming shape and the second trimming shape is a shape selected from the group consisting of:

a vee shape, an arcuate shape, a semi-arcuate shape, a rectangular shape, and a semi-rectangular shape.

10. The apparatus of claim 1, further comprising:

a rinse system along a fourth position for rinsing a trimmed and cored produce, wherein the rinse system includes a rinse selected from the group consisting of;

a water rinse, a saline rinse, a chemical rinse, and an air rinse.

11. The apparatus of claim 1, further comprising:

a first optical detection device along the first position for detecting viability of the produce, the optical detection device configured to function in coordination with a first produce rejection system along the first position, wherein the produce is removed from the rotating conveyor system if the produce is not viable.

12. The apparatus of claim 1, further comprising:

a second optical detection device along fourth position for detecting viability of the produce, the optical detection device configured to function in coordination with a second produce rejection system wherein the produce is removed from the rotating conveyor system if the produce is not viable.

13. A produce processing apparatus comprising:

a plurality of annular cups coupled with a rotating conveyor system configured for capturing and securing produce along a first position of the rotating conveyor system; and

a cutting system comprising,

a rotary coring blade assembly positioned along a path of the rotating conveyor system, wherein the rotary coring blade assembly is positioned and configured to core the produce along a second position of the rotating conveyor system, wherein the rotary coring blade assembly further comprises;

at least two coring blades, the at least two coring blades each including a core blade edge aligned along a middle portion of each of the at least two coring blades, wherein the middle portion is formed to provide a first coring shape to core the produce, and wherein each of the at least two coring blades further include,

a first proximal attachment point positioned along a proximal end of each of the at least two coring blades for attaching each of the at least two coring blades with a rotatable coring shaft that rotates about an axis of rotation, wherein the first proximal attachment point removeably couples with the rotatable coring shaft by a first coupling member, and

a first distal attachment point positioned along a distal end of each of the at least two coring blades for attaching each of the at least two coring blades with the rotatable coring shaft wherein the first distal attachment point removeably couples with the rotatable coring shaft by a second coupling member such that each of the at least two coring blades is positioned parallel with the rotatable coring shaft, wherein, the at least two coring blades are coupled with the rotatable coring shaft, wherein each of the at least two coring blades define a void with respect to the rotatable coring shaft, and

a rotary trimming blade assembly positioned along the path of the rotating conveyor system, wherein the rotary trimming blade assembly is positioned and configured to core the produce along a third position of the rotating conveyor system.

14. The apparatus of claim 13, wherein

the rotary trimming blade assembly further comprises:

at least one trim blade edge aligned along a trim blade leading edge of a second portion of the at least one trimming blade, wherein the second portion is formed to provide a trimming shape to trim the produce,

a second proximal attachment point for attaching the at least one trimming blade with a rotatable trimming shaft that rotates about an axis of rotation, and

a second distal attachment point for attaching the at least one trimming blade with the rotatable trimming shaft such that the at least one trimming blade is positioned parallel with the rotatable coring shaft, wherein the rotatable trimming shaft comprises a plurality of coupling members for securing the at least one trimming blade at the second proximal attachment point and the second distal attachment point.

15. The apparatus of claim 13, wherein the coring shape and the trimming shape is a shape selected from the group consisting of:

a vee shape, an arcuate shape, a semi-arcuate shape, a rectangular shape, and a semi-rectangular shape.