Modified phosphinimine catalysts for olefin polymerization
First Claim
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1. A gas phase olefin polymerization process wherein the process comprises adding a seed bed to a gas phase reactor prior to performing a polymerization reaction, wherein the seed bed comprises a polyethylene polymer which is produced by polymerizing ethylene and optionally an alpha olefin in a reactor with an olefin polymerization catalyst comprising:
- i) a phosphinimine catalyst;
ii) an inert support;
iii) a cocatalyst; and
iv) a catalyst modifier;
wherein the catalyst modifier is present in from 0.25 to 6.0 weight percent based on the weight of i), ii) and iii) of the polymerization catalyst and comprises a compound having the formula;
R1R2xN((CH2)nOH)y where R1 is a hydrocarbyl group having from 5 to 30 carbon atoms, R2 is hydrogen or a hydrocarbyl group having from 1 to 30 carbon atoms, x is 1 or 0, y is 1 when x is 1, y is 2 when x is 0, each n is independently an integer from 1 to 30 when y is 2, and n is an integer from 1 to 30 when y is 1;
provided that the polyethylene polymer comprises at least 1 ppm of the catalyst modifier based on the weight of the polyethylene polymer which was originally present in the olefin polymerization catalyst.
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Abstract
Olefin polymerization is carried out with a supported phosphinimine catalyst which has been treated with a long chain substituted amine compound.
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21 Claims
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1. A gas phase olefin polymerization process wherein the process comprises adding a seed bed to a gas phase reactor prior to performing a polymerization reaction, wherein the seed bed comprises a polyethylene polymer which is produced by polymerizing ethylene and optionally an alpha olefin in a reactor with an olefin polymerization catalyst comprising:
- i) a phosphinimine catalyst;
ii) an inert support;
iii) a cocatalyst; and
iv) a catalyst modifier;
wherein the catalyst modifier is present in from 0.25 to 6.0 weight percent based on the weight of i), ii) and iii) of the polymerization catalyst and comprises a compound having the formula;
R1R2xN((CH2)nOH)y where R1 is a hydrocarbyl group having from 5 to 30 carbon atoms, R2 is hydrogen or a hydrocarbyl group having from 1 to 30 carbon atoms, x is 1 or 0, y is 1 when x is 1, y is 2 when x is 0, each n is independently an integer from 1 to 30 when y is 2, and n is an integer from 1 to 30 when y is 1;
provided that the polyethylene polymer comprises at least 1 ppm of the catalyst modifier based on the weight of the polyethylene polymer which was originally present in the olefin polymerization catalyst. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21)
- i) a phosphinimine catalyst;
Specification