Hybrid sensor system for gas flow measurements

• US 9,222,812 B2
• Filed: 10/30/2012
• Issued: 12/29/2015
• Est. Priority Date: 10/30/2012
• Status: Expired due to Fees

• Current Assignee: Itron, Inc.
• Original Assignee: Itron, Inc.
• Inventors: Soreefan, Ibne
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): Dunlap, Jonathan
• Application Number:
  US13/663,819
• Publication Number:
  US 20140118162A1
• Time in Patent Office: 1,155 Days
• Field of Search: 738/611.9, 738/612.1, 738/612.2, 732/041.1
• US Class Current: 1/1
• CPC Class Codes: G01D 4/002 Remote reading of utility meters
• CPC Class Codes: G01F 1/3227 using fluidic oscillators fluidic oscillators per se F15C1/00
• CPC Class Codes: G01F 1/56 by using electric or magnetic effects G01F1/66 takes precedence
• CPC Class Codes: G01F 1/6842 with means for influencing the fluid flow
• CPC Class Codes: G01F 15/028 for low flow rates
• CPC Class Codes: G01F 15/046 involving digital counting
• CPC Class Codes: G01F 15/063 using electrical means
• CPC Class Codes: G01F 7/00 Volume-flow measuring devices with two or more measuring ranges; Compound meters
• CPC Class Codes: G08C 19/00 Electric signal transmission systems G08C17/00 takes precedence
• CPC Class Codes: Y02B 90/20 Smart grids as enabling technology in buildings sector smart grids supporting the management or operation of end-user stationary applications in general, or like technologies with no associated climate change mitigation effect Y04S20/00
• CPC Class Codes: Y04S 20/30 Smart metering, e.g. specially adapted for remote reading

Abstract

Disclosed are apparatus and methodology for measuring gas flow. A gas flow meter can include a plurality of sensors to detect a gas flow at various flow rates in the meter. A first sensor can detect a gas flow at a low flow rate and a second sensor can detect a gas flow when the flow rate is sufficient to produce an oscillating jet. The first sensor can be disposed parallel to the gas flow and detect the flow rate and the temperature of the gas flow. When the flow rate of the gas is below a predetermined threshold, power is supplied to the first sensor to detect gas flow. When the gas flow rate is high enough such that the gas flow produces an oscillating jet of fluid, power is supplied to the second sensor. The second sensor can detect the frequency of the oscillating jet flow.

Claims

1. A method for measuring gas flow in a meter, comprising:

directing gas through the meter at various flow rates;

detecting a gas flow of the gas with a first sensor when the gas is directed at a low flow rate;

detecting an oscillation frequency of the gas with a second sensor when the gas is directed at a rate to produce an oscillating fluid jet of gas;

determining a flow rate based on outputs of at least one of the first sensor and the second sensor; and

changing supply of power to the first sensor and the second sensor based on the flow rate.

2. A method as in claim 1, wherein:

detecting a gas flow of the gas with a first sensor when the gas is directed at a low flow rate comprises;

initiating power to the first sensor;

detecting a voltage induced on the first sensor; and

determining a flow rate when the gas is directed at the low flow rate based on the voltage induced on the first sensor; and

detecting an oscillation frequency of the gas with a second sensor when the gas is directed at a rate to produce an oscillating fluid jet of gas comprises;

initiating power to the second sensor, the second sensor comprising a first oscillating jet frequency sensor and a second oscillating jet frequency sensor;

detecting the gas at the first oscillating jet frequency sensor; and

detecting the gas at the second oscillating jet frequency sensor.

3. A method as in claim 2, wherein the first oscillating jet frequency sensor and the second oscillating jet frequency sensor are disposed such that when the oscillating fluid jet of gas reaches a first extreme position, the oscillating fluid jet is only in communication with the first oscillating jet frequency sensor and when the oscillating fluid jet reaches a second extreme position, the oscillating fluid jet is only in communication with the second oscillating jet frequency sensor.

4. A method as in claim 1, wherein determining a flow rate based on outputs of at least one of the first sensor and the second sensor comprises determining a velocity of gas flow when the gas is directed at the low flow rate and determining a frequency of oscillation of gas flow when the gas is directed at a rate to produce an oscillating fluid jet of gas.

5. A method as in claim 1, further comprising detecting a temperature of the gas when the gas is directed at the low flow rate.

6. A method as in claim 1, further comprising comparing the determined flow rate with a predetermined threshold.

7. A method as in claim 1, further comprising:

comparing the determined flow rate with a predetermined threshold; and

wherein

power is supplied to the first sensor when the flow rate of the gas is below the predetermined threshold;

power to the first sensor is discontinued when the flow rate of the gas exceeds the predetermined threshold; and

power is supplied to the second sensor when the flow rate of the gas exceeds the predetermined threshold.

8. A method as in claim 1, wherein the first sensor and the second sensor are different types of sensors.

9. A gas flow meter, comprising:

a gas flow passageway configured to direct gas through the meter;

a gas measurement chamber;

a nozzle in communication with said gas flow passageway, and configured to direct the gas into said gas measurement chamber;

a first sensor disposed in said nozzle parallel to the gas flow, and configured to detect a gas flow at a low flow rate;

an obstacle disposed in said gas measurement chamber, and configured to generate an oscillating fluid jet from a sufficient flow of gas;

a second sensor disposed in said gas measurement chamber, and configured to detect the oscillating fluid jet;

a controller configured to determine a flow rate of the gas based on outputs of at least one of said first sensor and said second sensor; and

a power supply,

wherein the controller is configured to direct the power supply to change supply of power to the first sensor and the second sensor based on the flow rate.

10. A meter as in claim 9, wherein said first sensor is further configured to detect a temperature of the gas and a voltage induced on a surface of said first sensor.

11. A meter as in claim 9, wherein said second sensor is disposed between said nozzle and said obstacle.

12. A meter as in claim 11, wherein said second sensor comprises a first oscillating jet frequency sensor and a second oscillating jet frequency sensor disposed in said gas measurement chamber.

13. A meter as in claim 12, wherein said first and second oscillating jet frequency sensors are respectively disposed such that when the oscillating fluid jet reaches a first extreme position, the oscillating fluid jet is only in communication with said first oscillating jet frequency sensor and when the oscillating fluid jet reaches a second extreme position, the oscillating fluid jet is only in communication with said second oscillating jet frequency sensor.

14. A meter as in claim 9, further comprising:

a transmission element, associated with said controller and configured to transmit the flow rate determined by said controller.

15. A meter as in claim 9, wherein said first sensor comprises a thermal flow sensor.

16. A meter as in claim 9, wherein said second sensor comprises a piezo-film sensor.

17. The gas flow meter of claim 9, wherein the obstacle has a U shape with its opening positioned toward the nozzle, and wherein the second sensor includes at least two second sensors each positioned near a respective end of the U-shaped obstacle.

18. A utility meter coupled to a communication network, comprising:

a power supply to supply power to the meter;

a receiving element configured to receive information over the network;

a transmitting element configured to transmit information over the network;

a gas measurement chamber configured to direct gas flow through the meter, the gas measurement chamber comprising a nozzle, a first sensor disposed parallel to the gas flow and configured to detect gas flow at a low flow rate, an obstacle configured to direct gas into an oscillating fluid jet from a sufficient flow of gas, and a second sensor configured to detect the oscillating fluid jet; and

a controller configured to determine a flow rate of the gas based on outputs of at least one of the first sensor and the second sensor, and to direct the power supply to change supply of power to the first sensor and the second sensor based on the flow rate.

19. A utility meter as in claim 18, wherein said controller is further configured to initiate power to said first sensor, detect a voltage induced on said first sensor, and determine a flow rate when the gas is directed at the low flow rate as determined based on the voltage induced on said first sensor.

20. A utility meter as in claim 19, wherein said second sensor comprises respective first and second oscillating jet frequency sensors, disposed such that when the oscillating fluid jet of gas reaches a first extreme position, the oscillating fluid jet is only in communication with said first oscillating jet frequency sensor and when the oscillating fluid jet reaches a second extreme position, the oscillating fluid jet is only in communication with said second oscillating jet frequency sensor.

21. A utility meter as in claim 20, wherein said controller is further configured to initiate power to said first oscillating jet frequency sensor and said second oscillating jet frequency sensor, detect the gas at said first oscillating jet frequency sensor, and detect the gas at said second oscillating jet frequency sensor.

22. A utility meter as in claim 18, wherein said controller is further configured to determine a flow rate of the gas based on outputs of at least one of said first sensor and said second sensor, determine a velocity of the gas flow when the gas is directed at the low flow rate, and determine a frequency of oscillation of gas flow when the gas is directed at a sufficient rate to generate an oscillating fluid jet of gas.

23. A utility meter as in claim 18, wherein said controller is further configured to determine a temperature of the gas.

24. A utility meter as in claim 18, wherein the controller is configured to compare the determined flow rate with a predetermined threshold.

25. A utility meter as in claim 18, wherein said controller is configured to compare the determined flow rate with a predetermined threshold, to initiate power to said first sensor when the flow rate of the gas is below the predetermined threshold, to discontinue power to said first sensor when the flow rate of the gas exceeds the predetermined threshold, and to initiate power to said second sensor when the flow rate of the gas exceeds the predetermined threshold.

26. A utility meter as in claim 18, wherein said first and second sensors comprise different types of sensors.

27. A utility meter as in claim 26, wherein:

said first sensor comprises a thermal flow sensor; and

said second sensor comprises a piezo-film sensor.

28. A utility meter as in claim 18, wherein said second sensor is disposed between said nozzle and said obstacle.

29. The utility meter of claim 18, wherein the obstacle has a U shape with its opening positioned toward the nozzle, and wherein the second sensor includes at least two second sensors each positioned near a respective end of the U-shaped obstacle.

30. A utility metering communication network, comprising:

a first network device comprising transmitting and receiving elements, said first network device configured to act as a central database for the network;

a plurality of end devices; and

a second network device comprising transmitting and receiving elements, said second network device configured to act as a gateway between said first network device and at least one end device;

wherein at least one end device comprises a utility meter having;

transmitting elements and receiving elements configured to communicate over the network;

a flow passageway configured to direct fluid through said meter;

a measurement chamber;

a nozzle in communication with said flow passageway, and configured to direct the fluid into said measurement chamber;

a first sensor disposed in the nozzle parallel to the fluid flow, the first sensor configured to detect a fluid flow at a low flow rate;

an obstacle disposed in said measurement chamber, and configured to generate an oscillating fluid jet from a sufficient flow of fluid;

a second sensor disposed in said measurement chamber, and configured to detect the oscillating fluid jet;

a power supply; and

a controller configured to determine a flow rate of the fluid based on outputs of at least one of said first sensor and said second sensor, and to direct the power supply to change supply of power to the first sensor and the second sensor based on the flow rate.

31. A network as in claim 30, wherein said controller is further configured for communicating the determined flow rate with either of said first network device or said second network device.

32. A network as in claim 30, wherein said controller is further configured to initiate power to said first sensor, detect a voltage induced on said first sensor, and determine a flow rate when the fluid is directed at the low flow rate determined based on the voltage induced on said first sensor.

33. A network as in claim 30, wherein said controller is further configured to compare the flow rate with a predetermined threshold and to initiate power to said second sensor when the flow rate exceeds the predetermined threshold.