Biosensor and method for producing the same

• US 9,222,909 B2
• Filed: 03/12/2013
• Issued: 12/29/2015
• Est. Priority Date: 09/13/2010
• Status: Active Grant

• Current Assignee: Dai Nippon Printing Company Limited
• Original Assignee: Dai Nippon Printing Company Limited
• Inventors: Watanabe, Masanao, Ito, Kenichi, Yoshida, Hiroshi, Baba, Toshiaki, Ishii, Makoto
• Primary Examiner(s): NOGUEROLA, ALEXANDER STEPHAN
• Application Number:
  US13/797,012
• Publication Number:
  US 20130192987A1
• Time in Patent Office: 1,022 Days
• US Class Current: 1/1
• CPC Class Codes: G01N 27/3271 Amperometric enzyme electrodes for analytes in body fluids, e.g. glucose in blood amperometry per se G01N27/49; aspects concerning the enzyme reagent C12Q1/001
• CPC Class Codes: G01N 27/3272 Test elements therefor, i.e. disposable laminated substrates with electrodes, reagent and channels optical biosensors G01N33/52

Abstract

A biosensor according to the present invention includes a first base material having an insulating surface; an adhesive layer located on the insulating surface of the first base material; and an electrode system and wiring sections fixed to the first base material via the adhesive layer. The electrode system includes top electrode layers and bottom electrode layers, and the bottom electrode layers are formed of a material having a higher conductivity than that of the top electrode layers; the electrode system includes a working electrode and a counter electrode, and also includes an enzyme reaction section located on the working electrode, the enzyme reaction section containing an enzyme and an electron acceptor; and the bottom electrode layers and the wiring sections are integral with each other.

Claims

1. A biosensor, comprising:

a first base material having an insulating surface;

a first adhesive layer located on the insulating surface of the first base material; and

an electrode system and wiring sections fixed to the first base material via the adhesive layer;

wherein;

the electrode system includes top electrode layers and bottom electrode layers, and the bottom electrode layers are formed of a material having a higher conductivity than that of the top electrode layers;

the electrode system includes a working electrode and a counter electrode, and also includes an enzyme reaction section located on the working electrode, the enzyme reaction section containing an enzyme and an electron acceptor;

the bottom electrode layers and the wiring sections are integral with each other,

each of the top electrode layers contains a carbon pigment and an organic binder and each of the top electrode layers has a thickness of 0.3 μ

m or greater and 2 μ

m or less, and

each of the top electrode layers covers at least a part of a top surface and side surfaces of each of the bottom electrode layers, respectively.

2. The biosensor according to claim 1, wherein the bottom electrode layers and the wiring sections are formed of the same material.

3. The biosensor according to claim 1, wherein:

the electrode system includes at least one reference electrode;

the reference electrode includes a top electrode layer and a bottom electrode layer, and the bottom electrode layer is formed of a material having a higher conductivity than that of the top electrode layer,

the top electrode layer contains a carbon pigment and an organic binder and the top electrode layer has a thickness of 0.3 μ

m or greater and 2 μ

m or less, and

the top electrode layer covers at least a part of a top surface and side surfaces of the bottom electrode layer.

4. The biosensor according to claim 1, wherein:

the top electrode layers contain carbon; and

the bottom electrode layers and the wiring sections contain either one of aluminum, copper and iron, or an alloy containing at least one of aluminum, copper and iron.

5. The biosensor according to claim 1, wherein:

a second base material and a third base material are stacked sequentially above the first base material;

the second base material has a sample supply path leading to an outer edge of the second base material and the working electrode; and

the third base material is fixed to the first base material so as to cover the second base material.

6. The biosensor according to claim 5, further comprising a flow path communicated to the sample supply path and leading to an outer edge of the second base material.

7. The biosensor according to claim 5, further comprising a second adhesive layer bonding the first base material and the second base material and a third adhesive layer bonding the second base material and the third base material,

wherein the first base material and the second base material adhere to each other via the first adhesive layer and the second adhesive layer,

the third base material is fixed to the first base material via the first adhesive layer so as to cover the second base material.

8. The biosensor according to claim 1, the electrode layers are formed by printing a carbon gravure ink containing the carbon pigment and the organic binder.