Anti-tilt and rotation techniques for a touchsurface assembly having translating keys

• US 9,224,554 B2
• Filed: 09/26/2013
• Issued: 12/29/2015
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Synaptics Incorporated
• Original Assignee: Synaptics Incorporated
• Inventors: Krumpelman, Doug
• Primary Examiner(s): Leon, Edwin A.
• Application Number:
  US14/038,175
• Publication Number:
  US 20140262717A1
• Time in Patent Office: 824 Days
• Field of Search: 200/5.A, 200/5.R, 200/344, 200/510, 200/250, 400490-496
• US Class Current: 1/1
• CPC Class Codes: H01H 13/76 wherein some or all of the operating members actuate different combinations of the contact sets, e.g. ten operating members actuating different combinations of four contact sets
• CPC Class Codes: H01H 13/85 characterised by tactile feedback features
• CPC Class Codes: H01H 13/88 Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards
• CPC Class Codes: H01H 2221/026 Guiding or lubricating nylon
• CPC Class Codes: H01H 2221/04 magnetic
• CPC Class Codes: H01H 2239/006 Containing a capacitive switch or usable as such
• CPC Class Codes: H03K 17/975 using a capacitive movable element

Abstract

The key assembly comprises a keycap having a touchsurface for receiving a press force that moves the keycap from an unpressed position toward a pressed position. The keycap has first and second ramp contacting features comprising first and second angular protrusions. The first and second angular protrusions have first and second protrusion angles relative to first and second side portions of the keycap (respectively). The key assembly also has a base having first and second ramps that contact the first and second ramp contacting features and guide the keycap in the press direction and the second direction as the keycap moves from the unpressed position toward the pressed position. The base has first and second angular features configured to contact the first and second angular protrusions of the first and second ramp contacting features (respectively) to resist rotation of the keycap as the keycap moves toward the pressed position.

Claims

1. A key assembly, comprising:

a keycap having a touch surface for receiving a press force that moves the keycap from an unpressed position toward a pressed position, the unpressed position and pressed position separated in a press direction and a second direction orthogonal to the press direction, the keycap having first and second ramp contacting features comprising first and second angular protrusions having first and second protrusion angles relative to first and second side portions of the keycap, respectively,

wherein the first angular protrusion and the second angular protrusion extend in a plane parallel to a plane of the touch surface, and

wherein the first protrusion angle of the first angular protrusion and the second protrusion angle of the second angular protrusion are each angled in a direction incident with the first side portion of the keycap; and

a base having first and second ramps that contact the first and second ramp contacting features and guide the keycap in the press direction and the second direction as the keycap moves from the unpressed position toward the pressed position, the base also having first and second angular features configured to contact the first and second angular protrusions of the first and second ramp contacting features, respectively;

wherein the first and second angular protrusions contact the first and second angular features to resist rotation of the keycap as the keycap moves toward the pressed position.

2. The key assembly of claim 1, wherein:

the keycap includes a first magnetic component; and

wherein the base includes a second magnetic component; and

wherein the first and second magnetic components form a ready-return mechanism that biases the keycap toward the unpressed position.

3. The key assembly of claim 2, wherein at least one of the first and second magnetic components comprises a non-magnetized ferrous material.

4. The key assembly of claim 1, wherein the ramps in the base include reverse ramps and the ramp contacting features include reverse ramp contacting surfaces.

5. The key assembly of claim 1, wherein:

the keycap further comprises third and fourth ramp contacting features extending from the keycap and disposed farther from a ready-return mechanism than the first and second ramp contacting features, the third and fourth ramp contacting features comprising third and fourth angular protrusions having third and fourth protrusion angles relative to first and second side portions of the keycap, respectively; and

wherein the base further comprises third and fourth ramps that contact the third and fourth ramp contacting features and guide the keycap in the press direction and the second direction as the keycap moves from the unpressed position toward the pressed position, the base also having third and fourth angular features configured to receive the third and fourth angular protrusions of the third and fourth ramp contacting features, respectively; and

wherein the third and fourth angular protrusions contact with the third and fourth angular features resist rotation of the keycap as the keycap moves toward the pressed position.

6. The key assembly of claim 5, wherein a slope of the first ramp and a slope of the third ramp are different.

7. The key assembly of claim 6, wherein the slope of the third ramp is shallower than the slope of the first ramp.

8. The key assembly of claim 6, wherein the slope of the third ramp is shallower than the slope of the first ramp by 3-10 degrees.

9. The key assembly of claim 1, wherein the first and second protrusion angles of the first and second angular protrusions are acute angles.

10. The key assembly of claim 9, wherein the first and second protrusion angles of the first and second ramp angular protrusions are each in a range of 45-70 degrees.

11. The key assembly of claim 1, wherein the first and second angular protrusions demark a chevron shape oriented substantially toward a center portion of the keycap.

12. The key assembly of claim 1, further comprising a capacitive sensor for sensing when the keycap is in the pressed position.

13. A keyboard, comprising:

a plurality of keycaps, each keycap of the plurality of keycaps having a touch surface for receiving a press force that moves the keycap from a unpressed position toward a pressed position, the unpressed position and pressed position separated in a press direction and a second direction orthogonal to the press direction;

each keycap of the plurality of keycaps also having ramp contacting features comprising first and second angular protrusions having first and second protrusion angles relative to first and second side portions of the keycap, respectively,

wherein the first angular protrusion and the second angular protrusion extend in a plane parallel to a plane of the touch surface, and

wherein the first protrusion angle of the angular protrusion and the second protrusion angle of the second angular protrusion are each angled in a direction incident with the first side portion of the keycap; and

a base having, for each corresponding keycap of the plurality of keycaps, first and second ramps that contact the ramp contacting features of the corresponding keycap, and guide the corresponding keycap in the press direction and the second direction as the corresponding keycap moves from the impressed position toward the pressed position, the base also having, for each corresponding keycap of the plurality of keycaps, first and second angular features configured to contact the first and second angular protrusions of the ramp contacting features of the corresponding keycap, respectively, to resist rotation of the corresponding keycap as the corresponding keycap moves toward the pressed position.

14. The keyboard of claim 13, wherein, for each keycap of the plurality of the keycaps:

the keycap includes a first magnetic component;

the base includes a second magnetic component; and

the first and second magnetic components form a ready-return mechanism that biases the keycap towards the unpressed position.

15. The keyboard of claim 14, wherein, for each keycap of the plurality of keycaps:

the keycap includes third and fourth ramp contacting features extending from the keycap and disposed farther from the ready-return mechanism than the first and second ramp contacting features of the keycap, the third and fourth ramp contacting features comprising third and fourth angular protrusions having third and fourth protrusion angles relative to first and second side portions of the keycap, respectively; and

wherein the base includes third and fourth ramps that contact the third and fourth ramp contacting features and guide the keycap in the press direction and the second direction as the keycap moves from the unpressed position toward the pressed position, the base including third and fourth angular features configured to contact the third and fourth angular protrusions, respectively, to resist rotation of the keycap as the press force moves the keycap toward the pressed position.

16. The keyboard of claim 15, wherein for a keycap of the plurality of keycaps, a slope of the third ramp is shallower than a slope of the first ramp.

17. The keyboard of claim 15, wherein the first and second protrusion angles of a keycap of the plurality of keycaps are each in a range of 45-70 degrees.

18. The keyboard of claim 13, further comprising capacitive sensor electrodes for sensing when keycaps of the plurality of keycaps are in the pressed position.

19. A method of effecting motion of a keycap of a key assembly, wherein the keycap is configured to move between an unpressed position and a pressed position relative to a base, wherein the unpressed and pressed positions are separated in a press direction and in a lateral direction orthogonal to the press direction, the method comprising:

in response to a press input to the keycap, guiding the keycap toward the pressed position via ramp contacting features having angular projections that contact with ramps and angular features in the base to resist rotation of the keycap as the keycap moves toward the pressed position,

wherein the angular projections extend in a plane parallel to a plane of a touch surface of the keycap, and

wherein projection angle of the angular projections is angled in a direction incident with a side portion of the keycap.

20. The method of claim 19, further comprising:

in response to a release of the press input, guiding the keycap toward the unpressed position via magnetic forces of a ready-return mechanism.