Circuit and method for voltage equalization in large batteries

• US 9,225,191 B2
• Filed: 02/19/2013
• Issued: 12/29/2015
• Est. Priority Date: 02/19/2013
• Status: Active Grant

• Current Assignee: NXP USA, Inc. (NXP Semiconductors NV)
• Original Assignee: Freescale Semiconductor, Inc. (NXP Semiconductors NV)
• Inventors: Drobnik, Josef
• Primary Examiner(s): Alam, Mohammed
• Application Number:
  US13/770,070
• Publication Number:
  US 20140232344A1
• Time in Patent Office: 1,043 Days
• Field of Search: 320/118
• US Class Current: 1/1
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery equalization circuit is provided, comprising: a positive battery node connected to a positive terminal of a monitored battery cell contained in a battery circuit that includes a plurality of other battery cells connected in series with the monitored battery cell; a negative battery node connected to a negative terminal of the monitored battery cell; a secondary transformer coil configured to receive a square wave, the secondary transformer coil having an upper transformer node and a lower transformer node; an upper switch connected between the positive battery node and the upper transformer node; a lower switch connected between the negative battery node and the lower transformer control node; and a control circuit configured to control operation of the upper and lower switches based on a measured cell voltage between the positive battery node and the negative battery node, and a total battery voltage of the battery circuit.

Claims

1. A battery equalization circuit, comprising:

a first positive battery node configured to connect to a positive terminal of a first battery cell contained in a battery circuit that includes a plurality of other battery cells connected in series with the first monitored battery cell;

a first negative battery node configured to connect to a negative terminal of the first battery cell;

a first transformer coil configured to receive an output voltage of an AC generator, the first transformer coil having a first upper transformer node and a first lower transformer node;

a first upper switch connected between the first positive battery node and the first upper transformer node;

a first lower switch connected between the first negative battery node and the first lower transformer control node;

a control circuit configured to control the operation of the first upper switch and the first lower switch based on a first measured cell voltage between the first positive battery node and the first negative battery node, and a total battery voltage of the battery circuit;

a second positive battery node configured to connect to a positive node of a second battery cell selected from the plurality of other battery cells connected in series with the first battery cell;

a second negative battery node configured to connect to a negative node of the second battery cell;

a second transformer coil configured to receive the output voltage of the AC generator, the second transformer coil having a second upper transformer node and a second lower transformer node;

a second upper switch connected between the second negative battery node and the second upper transformer node; and

a second lower switch connected between the second positive battery node and the second lower transformer node,

wherein the control circuit is further configured to control the operation of the second upper switch and the second lower switch based on a second measured cell voltage between the second positive battery node and the second negative battery node, and the total battery voltage of the battery circuit.

2. The battery equalization circuit of claim 1, wherein the first upper switch and the first lower switch are both bi-directional MOSFET switches.

3. The battery equalization circuit of claim 1, wherein

the first battery cell and the plurality of other battery cells are all configured to have the same preset voltage, and

wherein the total battery voltage of the battery circuit is determined by measuring a voltage of all of the first battery cell and the plurality of other battery cells arranged in series with each other, and dividing the resulting voltage by a total number of battery cells, including the first battery cell and the plurality of other battery cells.

4. The battery equalization circuit of claim 1, further comprising

a first analog-to-digital converter configured to determine a first analog voltage between the first positive battery node and the first negative battery node, and to convert the first analog cell voltage into a first digital cell voltage,

wherein the control circuit uses the first digital cell voltage as the first measured cell voltage.

5. The battery equalization circuit of claim 1, wherein the second upper switch and the second lower switch each comprise

a first MOSFET having a first drain electrode connected to a first switch node, a first source electrode connected to a first intermediate node, and a first gate electrode connected to a second intermediate node;

a second MOSFET having a second drain electrode connected to a second switch node, a second source electrode connected to the first intermediate node, and a second gate electrode connected to the second intermediate node;

a discharge resistor connected between the first intermediate node and the second intermediate node; and

a center-tapped rectifier having an output line connected to the first intermediate node, a tap line connected to the second intermediate node, and a pair of input lines configured to receive a control waveform,

wherein the control waveform controls whether the first and second MOSFET should pass current or not.

6. The battery equalization circuit of claim 1, further comprising

a second analog-to-digital converter configured to determine a second analog voltage between the second positive battery node and the second negative battery node of the second battery cell, and to convert the second analog cell voltage into a second digital cell voltage,

wherein the control circuit uses the second digital cell voltage as the second measured cell voltage.

7. A battery equalization circuit, comprising:

a first battery node configured to connect to a positive node of a first battery cell contained in a battery circuit;

a second battery node configured to connect to a negative node of the first battery cell and a positive node of a second battery cell;

a third battery node configured to connect to a negative node of the second battery cell;

a fourth battery node configured to connect to a negative node of the third battery cell;

a first transformer coil configured to receive an output voltage of an AC generator, the first transformer coil being connected between a first transformer node and a second transformer node;

a second transformer coil configured to receive the output voltage of an AC generator, the second transformer coil being connected between the second transformer node and a third transformer node;

a third transformer coil configured to receive the output voltage of an AC generator, the third transformer coil being connected between the third transformer node and a fourth transformer node;

a first switch connected between the first battery node and the first transformer node;

a second switch connected between the second battery node and the second transformer node;

a third switch connected between the third battery node and the third transformer node;

a fourth switch connected between the fourth battery node and the fourth transformer node;

a first control circuit configured to control the operation of the first switch based on a first measured cell voltage between the first battery node and the second battery node, and the total battery voltage;

a second control circuit configured to control the operation of the second switch based on the first measured cell voltage, a second measured cell voltage between the second battery node and the third battery node, and the total battery voltage;

a third control circuit configured to control the operation of the third switch based on the second measured cell voltage, a third measured cell voltage between the third battery node and the fourth battery node, and the total battery voltage of the battery circuit; and

a fourth control circuit configured to control the operation of the fourth switch based on the third measured cell voltage and the total battery voltage;

wherein the first, second, and third battery cells are arranged in series with each other, and

wherein the first switch, the second switch, the third switch, and the fourth switch each comprise

a first MOSFET having a first drain electrode connected to a first switch node, a first source electrode connected to a first intermediate node, and a first gate electrode connected to a second intermediate node;

a second MOSFET having a second drain electrode connected to a second switch node, a second source electrode connected to the first intermediate node, and a second gate electrode connected to the second intermediate node;

a discharge resistor connected between the first intermediate node and the second intermediate node; and

a center-tapped rectifier having an output line connected to the first intermediate node, a tap line connected to the second intermediate node, and a pair of input lines configured to receive a control waveform,

wherein the control waveform controls whether the first and second MOSFET should pass current or not.

8. The battery equalization circuit of claim 7, further comprising

a first analog-to-digital converter connected between the first battery node and the second battery node, and configured to determine a first analog cell voltage, and to convert the first analog cell voltage into a first digital cell voltage,

a second analog-to-digital converter connected between the second battery node and the third battery node, and configured to determine a second analog cell voltage, and to convert the second analog cell voltage into a second digital cell voltage,

a third analog-to-digital converter connected between the third battery node and a fourth battery node, and configured to determine a third analog cell voltage, and to convert the third analog cell voltage into a third digital cell voltage,

wherein

the first control circuit and the second control circuit use the first digital cell voltage as the first measured cell voltage,

the second control circuit and the third control circuit use the second digital cell voltage as the second measured cell voltage, and

the third control circuit and the fourth control circuit use the third digital cell voltage as the third measured cell voltage.

9. A method of equalizing a battery, including:

measuring a total voltage of a battery containing N battery cells arranged in series with each other;

determining an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the N battery cells;

determining whether the measured cell voltage is less than the optimum cell voltage;

connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the AC generator, when it is determined that the measured cell voltage is less than the optimum cell voltage;

determining whether the measured cell voltage is greater than the optimum cell voltage; and

connecting the selected battery cell to the voltage output of the generator during a portion of the negative cycle of the voltage output of the AC generator, when it is determined that the measured cell voltage is greater than the optimum cell voltage,

where N is an integer greater than 1,

wherein the operation of connecting the selected battery cell to the voltage output of a generator during a positive cycle of the generator when it is determined that the measured cell voltage is less than the optimum cell voltage further comprises

determining a connection duration of the positive cycle during which the selected cell should be connected to the voltage output of the generator;

determining a connection starting point during the positive cycle at which the selected cell should be connected to the voltage output of the AC generator and a connection ending point during the positive cycle at which the selected cell should be disconnected from the voltage output of the AC generator, so that the selected cell will be connected to the voltage output of the generator for the connection duration;

connecting the selected battery cell to the voltage output of the generator at the determined connection starting point; and

disconnecting the selected battery cell from the voltage output of the generator at the determined connection ending point.

10. The method of claim 9, wherein the optimum cell voltage is equal to the measured total voltage divided by the total number of the battery cells in the plurality of battery cells.

11. The method of claim 9, wherein the operations of measuring the total voltage of the battery, determining the optimum cell voltage, measuring the selected cell voltage, determining whether the measured cell voltage is less than the optimum cell voltage, connecting the selected battery cell to the voltage output of a generator during a positive cycle of the generator when it is determined that the measured cell voltage is less than the optimum cell voltage, determining whether the measured cell voltage is greater than the optimum cell voltage, and connecting the selected battery cell to the voltage output of the generator during a negative cycle of the generator when it is determined that the measured cell voltage is greater than the optimum cell voltage are repeated N times to allow each of the N battery cells to serve as the selected cell once.

12. The method of claim 9, wherein the operation of connecting the selected battery cell to the voltage output of a generator during a positive cycle of the generator when it is determined that the measured cell voltage is less than the optimum cell voltage further comprises:

determining a connection duration of the positive cycle during which the selected cell should be connected to the voltage output of the generator;

determining a connection starting point during the positive cycle at which the selected cell should be connected to the voltage output of the AC generator and a connection ending point during the positive cycle at which the selected cell should be disconnected from the voltage output of the AC generator, so that the selected cell will be connected to the voltage output of the generator for the connection duration;

connecting the selected battery cell to the voltage output of the generator at the determined connection starting point; and

disconnecting the selected battery cell from the voltage output of the generator at the determined connection ending point.

14. The method of claim 12, wherein the operation of connecting the selected battery cell to the voltage output of the generator at the determined connection starting point further comprises

closing a first switch connected between a positive terminal of the selected battery cell and a first terminal of the output voltage of the generator to connect the positive terminal of selected battery cell to the first terminal of the output voltage of the generator;

and

closing a second switch connected between a negative terminal of the selected battery cell and a second terminal of the output voltage of the generator to connect the negative terminal of selected battery cell to the second terminal of the output voltage of the generator.

15. The method of claim 12, wherein

the operation of connecting the selected battery cell to the voltage output of the generator at the determined connection starting point further comprises

closing a first switch connected between a positive terminal of the selected battery cell and a first terminal of the output voltage of the generator at the determined connection starting point to connect the positive terminal of selected battery cell to the first terminal of the output voltage of the generator, and

closing a second switch connected between a negative terminal of the selected battery cell and a second terminal of the output voltage of the generator at the determined connection starting point to connect the negative terminal of selected battery cell to the second terminal of the output voltage of the generator;

and

the operation of disconnecting the selected battery cell from the voltage output of the generator at the determined connection ending point further comprises

opening the first switch at the connection ending point to disconnect the positive terminal of selected battery cell from the first terminal of the output voltage of the generator, and

opening the second switch at the connection ending point to diconnect the negative terminal of selected battery cell from the second terminal of the output voltage of the generator.

18. The method of claim 9, wherein

the output of the generator is provided through a N transformer windings, each connectable to a corresponding one of the N battery cells,

a first N/2 battery cells are configured such that a positive node is connectable to an upper node of a corresponding transformer winding, and a negative note is connectable to a lower note of the corresponding transformer winding, and

a second N/2 battery cells are configured such that a negative node is connectable to an upper node of a corresponding transformer winding, and a positive note is connectable to a lower note of the corresponding transformer winding.

13. A method of equalizing a battery, including:

measuring a total voltage of a battery containing N battery cells arranged in series with each other;

determining an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the N battery cells;

determining whether the measured cell voltage is less than the optimum cell voltage;

connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the AC generator, when it is determined that the measured cell voltage is less than the optimum cell voltage;

determining whether the measured cell voltage is greater than the optimum cell voltage; and

connecting the selected battery cell to the voltage output of the generator during a portion of the negative cycle of the voltage output of the AC generator, when it is determined that the measured cell voltage is greater than the optimum cell voltage,

where N is an integer greater than 1

wherein the selected battery cell is connected to the output voltage of the generator through a transformer,

wherein the first switch and the second switch each comprise

a first MOSFET having a first drain electrode connected to a first switch node, a first source electrode connected to a first intermediate node, and a first gate electrode connected to a second intermediate node;

a second MOSFET having a second drain electrode connected to a second switch node, a second source electrode connected to the first intermediate node, and a second gate electrode connected to the second intermediate node;

a discharge resistor connected between the first intermediate node and the second intermediate node; and

a center-tapped rectifier having an output line connected to the first intermediate node, a tap line connected to the second intermediate node, and a pair of input lines configured to receive a control waveform,

wherein the control waveform controls whether the first and second MOSFET should pass current or not.

16. A method of equalizing a battery, including:

measuring a total voltage of a battery containing N battery cells arranged in series with each other;

determining an optimum cell voltage based on the measured total voltage and the value of N;

measuring a selected cell voltage of a selected battery cell from the N battery cells;

determining whether the measured cell voltage is less than the optimum cell voltage;

connecting the selected battery cell to a voltage output of a generator during a portion of a positive cycle of the voltage output of the AC generator, when it is determined that the measured cell voltage is less than the optimum cell voltage;

determining whether the measured cell voltage is greater than the optimum cell voltage; and

connecting the selected battery cell to the voltage output of the generator during a portion of the negative cycle of the voltage output of the AC generator, when it is determined that the measured cell voltage is greater than the optimum cell voltage,

where N is an integer greater than 1,

wherein the operation of connecting the selected battery cell to the voltage output of a generator during a negative cycle of the generator when it is determined that the measured cell voltage is greater than the optimum cell voltage further comprises;

determining a connection duration of the negative cycle during which the selected cell should be connected to the voltage output of the generator;

determining a connection starting point during the negative cycle at which the selected cell should be connected to the voltage output of the AC generator and a connection ending point during the negative cycle at which the selected cell should be disconnected from the voltage output of the AC generator, so that the selected cell will be connected to the voltage output of the generator for the connection duration;

connecting the selected battery cell to the voltage output of the generator at the determined connection starting point; and

disconnecting the selected battery cell from the voltage output of the generator at the determined connection ending point.

17. The method of claim 16, wherein

the operation of connecting the selected battery cell to the voltage output of the generator at the determined connection starting point further comprises

closing a first switch connected between a positive terminal of the selected battery cell and a first terminal of the output voltage of the generator at the determined connection starting point to connect the positive terminal of selected battery cell to the first terminal of the output voltage of the generator, and

closing a second switch connected between a negative terminal of the selected battery cell and a second terminal of the output voltage of the generator at the determined connection starting point to connect the negative terminal of selected battery cell to the second terminal of the output voltage of the generator;

and

the operation of disconnecting the selected battery cell from the voltage output of the generator at the determined connection ending point further comprises

opening the first switch at the connection ending point to disconnect the positive terminal of selected battery cell from the first terminal of the output voltage of the generator, and

opening the second switch at the connection ending point to disconnect the negative terminal of selected battery cell from the second terminal of the output voltage of the generator.