Intrinsically safe display device with an array of LEDs

• US 9,226,361 B2
• Filed: 09/29/2011
• Issued: 12/29/2015
• Est. Priority Date: 09/29/2010
• Status: Active Grant

• Current Assignee: European Intelligence BV
• Original Assignee: European Intelligence BV
• Inventors: Toth, Ferencz Nandor
• Primary Examiner(s): LUU, AN T
• Application Number:
  US13/876,542
• Publication Number:
  US 20130241416A1
• Time in Patent Office: 1,552 Days
• Field of Search: 315127-128, 315/307, 315/309
• US Class Current: 1/1
• CPC Class Codes: G09G 2330/045 Protection against panel overheating
• CPC Class Codes: G09G 3/32 semiconductive, e.g. using light-emitting diodes [LED]
• CPC Class Codes: H05B 45/40 Details of LED load circuits
• CPC Class Codes: H05B 45/56 involving measures to prevent abnormal temperature of the LEDs

Abstract

An intrinsically safe LED display device with an array of LED circuit cells is provided. Each cell comprises a LED or a group of LEDs, which are individually made intrinsically safe in a conventional way, by limiting a dissipated power through the LED circuit cell by means of a resistor or group of resistors in series with the LED or group of LEDs. In addition a switching type PTCs with a switching temperature between 80 and 125 degrees centigrade are added in each cell, in series with the resistors or group of resistors of the LED circuit cells respectively, in thermal contact with the resistor or group of resistors of the LED circuit cell. In this way intrinsic safety is provided for mutual heating of adjoining LED circuit cells wherein the LEDs or groups of LEDs are short circuited.

Claims

1. An intrinsically safe LED display device with a two-dimensional array of LEDs, comprising

a mounting board,

a spatial array of separate LED circuit cells located on the mounting board, each LED circuit cell comprising an electrical series arrangement of a switching type PTC, a resistor or group of resistors, and a LED or group of LEDs, located in a same relative location in each LED circuit cell, the switching type PTC being in thermal contact with the resistor or group of resistors of the circuit cell, wherein the switching type PTC of each LED circuit cell has a switching temperature between 80 and 125 degrees centigrade, wherein the resistor or group of resistors of each LED circuit cell has a resistance value and a heat contact to the switching type PTC of the LED circuit cell so that heat dissipated in the LED circuit cell per se, due to current through the series arrangement of the LED circuit cell in the case that the LED or group of LEDs of the circuit cell are short circuited, is insufficient to raise the temperature of the switching type PTC of the LED circuit cell above its switching temperature when the LED or group of LEDs of none of the LED circuit cells adjoining the LED circuit cells are short circuited, whereas the resistance value and the heat contact are such that heat generated by a combination of heat generated by the series arrangement the particular one of the LED circuit cells and its adjoining cells, when the LED or group of LEDs of the particular one of the LED circuit cells and its adjoining cells are short-circuited, is sufficient to raise the temperature of the switching type PTC of the particular one of the LED circuit cells above the switching temperature.

2. A LED display device according to claim 1, comprising a power supply circuit, the electrical series arrangements of the LED circuit cells being coupled in parallel to the power supply circuit, wherein the power supply circuit is arranged to keep the power supply voltage below a predetermined value at which the LEDs of the circuit cells are protected from destruction by overvoltage.

3. A LED display device according to claim 1, wherein the spatial array is a two dimensional array of the LED circuit cells.

4. A LED display device according to claim 1, wherein the resistor or group of resistors of each LED circuit cell has a resistance value so that heat dissipated in the LED circuit cell per se, due to current through the series arrangement of the LED circuit cell in the case that the LED or group of LEDs of the circuit cell are short circuited, is less than 1.3 Watt.

5. A LED display device according to claim 1, wherein the series arrangement of each LED circuit cell comprises a switching transistor in series with the switching type PTC, the further switch or group of switches and the LED or group of LEDs.

6. A LED display device according to claim 1, wherein the group of LEDs comprises a plurality of LEDs in series.

7. A LED display device according to claim 1, wherein the group of resistors comprises a plurality of discrete resistors in parallel.

8. A LED display device according to claim 1, wherein the spatial array comprises a spatial row of spatial LED circuit cells on the mounting board, respective ones of the LED circuits being located within a respective one of the LED circuit cells in the row, the switching type PTC, the further switch or group of switches and the LED or group of LEDs of each LED circuit all being located within the LED circuit cell of the LED circuit.

9. A LED display device according to claim 8, wherein the spatial array comprises rows and columns of spatial LED circuit cells on the mounting board, respective ones of the LED circuits each being located within a respective one of the LED circuit cells in the rows and columns.

10. A LED display device according to claim 1, wherein the switching type PTC comprises an electrically non-conductive polymer matrix with embedded grains of electrically conductive material that are kept in electric contact with each other by the polymer matrix below the switching temperature.

11. An intrinsically safe LED display device with a two-dimensional array of LEDs, comprising

a mounting board,

a spatial array of separate LED circuit cells located on the mounting board, each LED circuit cell comprising an electrical series arrangement of a switching type PTC, a resistor or group of resistors, and a LED or group of LEDs, located in a same relative location in each LED circuit cell, the switching type PTC being in thermal contact with the resistor or group of resistors of the circuit cell, wherein the switching type PTC of each LED circuit cell has a switching temperature between 80 and 125 degrees centigrade, wherein the switching temperature of the switching type PTC of a particular one of the LED circuit cells is so high that heat generated by the series arrangement of a further one of the LED circuit cells adjoining the particular one of the LED circuit cells, in the case when the LED or the group of LEDs of the further one of the LED circuit cells is short circuited, is insufficient to raise the temperature of the switching type PTC of the particular one of the LED circuit cells above its switching temperature, when the LED or group of LEDs of the particular one of the LED circuit cells is not short-circuited, whereas the switching temperature of the switching type PTC of a particular one of the LED circuit cells is so low that heat generated by a combination of heat generated by the series arrangement the particular one of the LED circuit cells and its adjoining cells, when the LED or group of LEDs of the particular one of the LED circuit cells and its adjoining cells are short-circuited, is sufficient to raise the temperature of the switching type PTC of the particular one of the LED circuit cells above the switching temperature.

12. A LED display device according to claim 11, comprising a power supply circuit, the electrical series arrangements of the LED circuit cells being coupled in parallel to the power supply circuit, wherein the power supply circuit is arranged to keep the power supply voltage below a predetermined value at which the LEDs of the circuit cells are protected from destruction by overvoltage.

13. A LED display device according to claim 11, wherein the resistor or group of resistors of each LED circuit cell has a resistance value so that heat dissipated in the LED circuit cell per se, due to current through the series arrangement of the LED circuit cell in the case that the LED or group of LEDs of the circuit cell are short circuited, is less than 1.3 Watt.

14. An intrinsically safe LED display device with a two-dimensional array of LEDs, comprising:

a mounting board,

a spatial array of separate LED circuit cells located on the mounting board, each LED circuit cell comprising an electrical series arrangement of a switching type PTC, a resistor or group of resistors, and a LED or group of LEDs, located in a same relative location in each LED circuit cell, the switching type PTC being in thermal contact with the resistor or group of resistors of the circuit cell, wherein the switching type PTC of each LED circuit cell has a switching temperature between 80 and 125 degrees centigrade, wherein the switching temperature of the switching type PTC of a particular one of the LED circuit cells is so high that heat generated by all adjoining ones of the LED circuit cells adjoining the particular one of the LED circuit cells, in the case when the LEDs or the groups of LEDs of all the adjoining ones of the LED circuit cells are short circuited, is insufficient to raise the temperature of the switching type PTC of the particular one of the LED circuit cells above its switching temperature, when the LED or group of LEDs of the particular one of the LED circuit cells is not short-circuited, whereas the switching temperature of the switching type PTC of a particular one of the LED circuit cells is so low that heat generated by a combination of heat generated by the series arrangement the particular one of the LED circuit cells and all the adjoining cells, when the LED or group of LEDs of the particular one of the LED circuit cells and the adjoining cells are short-circuited, is sufficient to raise the temperature of the switching type PTC of the particular one of the LED circuit cells above the switching temperature.

15. A LED display device according to claim 14, comprising a power supply circuit, the electrical series arrangements of the LED circuit cells being coupled in parallel to the power supply circuit, wherein the power supply circuit is arranged to keep the power supply voltage below a predetermined value at which the LEDs of the circuit cells are protected from destruction by overvoltage.

16. A LED display device according to claim 14, wherein the resistor or group of resistors of each LED circuit cell has a resistance value so that heat dissipated in the LED circuit cell per se, due to current through the series arrangement of the LED circuit cell in the case that the LED or group of LEDs of the circuit cell are short circuited, is less than 1.3 Watt.

17. A method of providing an intrinsically safe LED display device with an array of LED circuit cells, each cell comprising a series connection of a switching type PTC, a resistor or group of resistors, and a LED or a group of LEDs, the method comprising

providing intrinsic safety for each LED circuit cell individually, by limiting a worst case current through the LED circuit cell by means of a resistor or group of resistors in series with the LED or group of LEDs of the circuit cell;

providing intrinsic safety for mutual heating of adjoining LED circuit cells wherein the LEDs or groups of LEDs are short circuited, by means of switching type PTCs with a switching temperature between 80 and 125 degrees centigrade, in series with the resistors or group of resistors of the LED circuit cells respectively, in thermal contact with the resistor or group of resistors of the LED circuit cell.